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20 TON
STAY CLEAR
STAY
CLEAR
WARNING
WARNING
LOG SPLITTER
VERTICAL TYPE
Part No. 0108-0104H
Operation and
Maintenance Manual
LL-204-44
Copyright © Bil-Jax, Inc. 2006
MAXIMUM TOWING SPEED
35 MPH
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OPERATING INSTRUCTUIBE
BEFORE USE
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VERTICAL TYPE LOG SPLITTER This equipment is designed and manufactured in compliance with the duties, responsibilities, and standards set forth for manufacturers in the ANSI B71.7 standard in effect at the time of manufacture. This equipment will meet or exceed applicable OSHA codes and ANSI B71.7 standards when used in accordance with ANSI B71.7 and all other manufacturer’s recommendations. It is the responsibility of the user of this equipment to follow al
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Table of Contents 1 Safety........................................................................................1 1 Introduction..................................................................1 2 Before Operation.........................................................3 3 During Operation.........................................................4 4 Fire Prevention............................................................5 5 Towing Safety..............................................
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List of Illustrations Figure 3-1. Operation Zone.................................................................13 Figure 3-2. Operator Controls .............................................................14 Figure 3-3. Function Interrupt Control Assembly...............................15 Figure 3-4. Wedge Control Assembly ................................................15 Figure 3-5. I-Beam Lock Pin ..............................................................16 Figure 5-1. Replac
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1 Safety 1 INTRODUCTION Familiarity and proper training are required for the safe operation of mechanical equipment. Equipment operated improperly or by untrained personnel can be dangerous. Read the operating instructions in this manual and become familiar with the location and proper use of all controls. Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine. The use of intelligence and common sen
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This information is not intended to be all inclusive and is to be followed in the use of bil-jax equipment only. For any questions concerning the safe use of this equipment, call 419.445.9675 before operating. Safety Notes This manual contains DANGERS, WARNINGS, CAUTIONS, and NOTES that must be followed to prevent the possibility of improper service, damage to the equipment, or personal injury. DANGER Dangers warn of equipment operation that could lead to personal injury or de
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2 BEFORE OPERATION Ensure the following general safety precautions are observed before operating the splitter. • Read and understand this manual completely. For your own safety and the safety of others, become familiar with the splitter BEFORE attempting to operate it. Failure to do so, or any deliberate misuse of the splitter, may result in serious injury or death. • DO NOT allow any untrained adults to operate your splitter unless they have read and understood this manual or hav
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• DO NOT operate without wearing protective hearing devices. • NEVER wear loose clothing, jewelry or gloves that could be caught by moving parts. Keep clothing away from all moving parts of splitter. Wear proper head gear to keep loose hair away from moving parts. 3 DURING OPERATION Ensure the following general safety precautions are observed during the operation of the splitter. • DO NOT attempt to operate the splitter from outside of the operation zone. • DO NOT use the wood s
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• NEVER place hand, foot, or other body part between log and wedge or log and stripper. When loading splitter, place hands on the sides of the log. • DO NOT attempt to split logs across the grain. Logs split in this manner may snap away from the wedge with enough force to cause injury. • NEVER attempt to split more than one log at a time. One may fly out and cause injury. • NEVER attempt to load splitter while wedge is in motion. • DO NOT step across the splitter while engine
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• ALWAYS have a fire extinguisher available during splitter operation as a precaution against flying sparks. • NEVER operate the splitter near flames or sparks. Gasoline is extremely flammable. • DO NOT smoke while operating or refueling the splitter. Gas fumes are explosive and extremely flammable. • NEVER refuel a hot or running engine. Allow engine to cool before refueling. • Only refuel splitter outdoors in a clear area free of fumes and spilled fuel. ALWAYS use an approv
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• ALWAYS allow for splitter length when turning corners, parking, crossing intersections, and in all other driving situations. • ALWAYS use caution when backing up splitter. It is easy to jack-knife the splitter when backing up. • NEVER allow anyone to ride on the splitter during towing. • NEVER transport cargo or logs on splitter during towing. • ALWAYS disconnect the splitter from the towing vehicle before operation. 6 MAINTENANCE SAFETY Ensure the following safety preca
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• Use only manufacturer approved parts. Parts must comply with strict manufacturer specifications. Only parts purchased from the manufacturer can be guaranteed to comply with these specifications. 7 HYDRAULIC SAFETY Ensure the following safety precautions are observed when any hydraulic system maintenance is being performed on the splitter. WARNING Hydraulic system under high pressure. Escaping fluid can have enough force to penetrate skin causing serious personal injury, even d
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8 DAMAGED EQUIPMENT POLICY Safety Statement At bil-jax, we are dedicated to the safety of all users of our products. Therefore, all bil-jax log splitters are designed, manufactured and tested to comply with current applicable Federal OSHA and ANSI codes and regulations. Damage Policy There may be occasions when a bil-jax log splitter is involved in an incident that results in structural damage to the splitter. This can seriously compromise the ability of the splitter to perform in
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10
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2 Introduction 1 GENERAL DESCRIPTION The Lumber-Jax 20 Ton Vertical Log Splitter, model AU- 5V20H manufactured by bil-jax, is designed and built to split square cut logs up to 24 inches long and up to 8 inches in diameter. The splitter is powered by an 8 horsepower Honda GX240 engine. The gas engine drives a 2-stage hydraulic pump that delivers up to 2500 psi to the hydraulic ram cylinder. During operation, a steel wedge attached to the cylinder moves downward splitting the c
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2 SPECIFICATIONS Lumber-Jax 20 Ton Vertical Log Splitter Model Number AU-5V20H Serial Number __________________ Manufactured by: bil-jax, inc. 125 Taylor Parkway Archbold, Ohio 43502 419.445.8915 Table 2-1. Specifications Force 20 tons Engine Honda GX240, 8 hp Pump 2-Stage, 11 gpm (0.7 lps) Cylinder 4 in. bore x 2 in. rod (10.2 x 5.1 cm) Stroke 26 in. (66.1 cm) Hydraulic 2500 psi maximum System Pressure Extend Time 9 seconds Retract Time 8 seconds Total Cycle 1
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20 TON STAY CLEAR S CT L AY EAR WARNING OPERATION ZONE OPERATION ZONE WARNING 3 Operation 1 OPERATION ZONE The Operation Zone is an area located in front of a line extending out 10 feet from the rear of the control panel and 180° around the front of the unit. Refer to Figure 3-1. Figure 3-1. Operation Zone DANGER Always operate splitter while inside the operation zone. Operating the splitter from outside the operation zone may cause serious personal injury or death. Alwa
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STAY CLEAR WARNING 2 OPERATOR CONTROLS The operator controls are located on the control panel. The Function Interrupt and the Wedge Control direct the movement of the wedge during splitter operation. Refer to Figure 3-2. Before operation of the splitter can begin, hardware for the Function Interrupt and the Wedge Control must be assembled. The hardware is located in the tool box attached to the unit. A pair of needle-nose pliers and a 3/8 inch wrench or adjustable wrench are needed
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COTTER PIN SHORT CLEVIS PIN FUNCTION HANDLE INTERRUPT VALVE LINK KNOB 3/8-16 3/8-16 LOCKING NUT NUT Figure 3-3. Function Interrupt Control Assembly Wedge Control Hardware Assembly 1. Slide the ball handle through the control panel so the slot in the end of the ball handle rests against a pin in back of the Wedge Control valve actuator. Refer to Figure 3-4. 2. Align the front hole on the ball handle with the hole in the actuator and secure with the long clevis pin and cotter pin
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3 OPERATING PROCEDURE Perform the following procedures to operate the Lumber-Jax log splitter. 1. Read and follow all safety precautions contained in Section 1 of this manual. 2. Position the splitter on a firm and level surface at the work area. Block the wheels to prevent movement of the splitter. Unhitch the splitter from the tow vehicle. 3. Ensure that all personal protective equipment such as goggles, hearing protection, and safety shoes are being worn. 4. Remove the loc
