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YPF95 Series Portable
Filtration Systems
Installation & Operation Manual
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
JUNE 2007
24-Hour Service Hotline 1-800-551-8633
`8196325~
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Please read all sections of this manual and retain for future reference. Installation, maintenance, and repairs should be performed by your Frymaster/Dean Factory Authorized Service Agency. WARNING Safe and satisfactory operation of your equipment depends on its proper installation. Installation MUST conform to local codes, or in the absence of local codes, with the latest edition of the National Electric Code, N.F.P.A. 70. WARNING ELECTRICAL GROUNDING INSTRUCTIONS
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NOTICE: If this filter unit is cleaned with water, disconnect the unit from power source before cleaning and thoroughly dry the filter unit before reconnecting to electrical power source. DANGER The optional crumb tray (if equipped) in portable filter systems must be emptied into a fireproof container at the end of frying operations each day. Some food particles can spontaneously combust if left soaking in certain shortening material. NOTICE: Drawings an
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YPF95 Series Portable Filtration Systems Installation & Operation Manual TABLE OF CONTENTS Page # 1. INTRODUCTION 1-1 2. IMPORTANT INFORMATION 2-1 3. INSTALLATION INSTRUCTIONS 3-1 4. FILTER OPERATION 4-1 5. CLEANING AND MAINTENANCE 5-1 6. TROUBLESHOOTING 6-1 7. PARTS LIST 7-1
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YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1.1 Parts Ordering/Service Information Place parts orders directly with your local Frymaster/Dean Factory Authorized Service Center. A list of FASCs was included with the filter when shipped from the factory. If you do not have access to this list, please contact the Frymaster/Dean service department at 1-800-551-8633 or 1-318-865- 1711, or go to Frymaster/Dean’s website at: www.frymaster.com. To help speed your o
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YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1.3 After Purchase In order to improve service, have the following chart filled in by the Dean Authorized Service Technician who installed this equipment. Authorized Service Technician/FASC Address Telephone/Fax Model Number Serial Number 1.4 Safety Information Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find not
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YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 1: INTRODUCTION 1.5 Service Personnel Definitions A. Qualified and/or Authorized Operating Personnel Qualified/authorized operating personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or have had previous experience with the operation of equipment covered in this manual. B. Qualified Installation Personnel Qualified installation personne
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YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION 2.1 General YPF95 portable filters can be used with a variety of Frymaster fryers, as well as other manufacturers’ equipment. Oil capacity is approximately 105 pounds. Unit specifications are listed below. Model Unit Height Unit Width Unit Length Tank Height Oil Capacity (inches) (inches) (inches) (inches) (pounds) YPF95 53 18 33 ¼ 9 105 YPF95 Series filter unit dimensions (unit and tank
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YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION 2.1 General (cont.) Oil or shortening is gravity-drained from the fryer into the filter, and then filtered through filter paper. Filter powder, which enhances the filtering process, is distributed over the paper prior to filtering. All units are shipped completely assembled with accessories packed inside the filter pan. All units are adjusted, tested and inspected at the factory before shipment.
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YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 2: IMPORTANT INFORMATION 2.3 Pre-Installation NOTE: Failure to use qualified service personnel will void the Frymaster/Dean warranty. A. Standards: Use of this filter unit must be in accordance with all applicable state and local codes. B. Electrical Connections: Domestic YPF95 filter units require a 115V 60 Hz., 15 amp electrical supply. International/CE units require 230V 50 Hz., 7 amp electrical supply. Units are equipped
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YPF95LP SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 3: FILTER PREPARATION 3.1 Assembling The Filter System On initial installation and before each use, remove all loose parts from the filter, wash the filter pan and all accessories in hot, soapy water and dry thoroughly. WARNING! Water or boil-out solution MUST not be allowed to drain into the filter pan or filter system. Irreversible damage will result if water is allowed into the system, and the warranty will be voided.
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YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 3: FILTER PREPARATION -A- YPF95 portable filter positioned correctly between two fryers with rear casters locked in place. G. Align the drain pipes over the front filter pan cover. Remove the front cover and replace it with the oil baffle (as shown below). The baffle should sit on the hold-down ring inside the filter pan and will prevent splashing during filtration. 2 1 4 3 4 Remove the front filter pan cover and in
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YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4.1 General YPF95 Series portable filters are designed to operate primarily as an independent filter unit. Operations always start by ensuring the unit is properly plugged in and situated in the filter space between the fryers. The general layout of a YPF95 Series portable filter with major components identified is illustrated below. Arrows indicate direction of oil flow during the filtration process
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YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4.2 Filtering Tools These tools are not required, but are recommended to make the filtering task easier. A. Measuring Cup: Used to measure eight ounces by volume of filter powder. B. Scrub Brush: To clean sediment and residue from the filter pan and frypot. C. Appropriate Clothing. 4.3 Filter Preparation 1. Ensure the YPF95 portable filter is positioned between fryer(s) it is being used to filter. The
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YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4.4 Changing Filter Paper (cont.) 4. Remove and check the Sana Grid for cleanliness and clean if necessary. 5. Check the filter-pan for cleanliness and clean if necessary; check the drain ports at the bottom rear of the filter pan and clear any solidified shortening from the opening (black arrow). 6. Replace the Sana Grid and place a new sheet of filter paper on top of the screen. 7. Replace the hold-do
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YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 4: FILTER OPERATION 4.5 Unit Operation (cont.) DANGER Do not leave filter unit unattended during the filtering operation. Avoid spilling hot oil onto floor surfaces. When draining fryer into filter, never exceed the maximum capacity of the filter pan. DANGER The oil temperature of the fryer to be filtered should be approximately 350°F (175°C). Position drain handles properly prior to operating the filter unit. Failur
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YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 5: PREVENTATIVE MAINTENANCE 5.1 General Cleaning operations fall into three general categories: • Wiping unit clean, interior and exterior, after each filter session. • Cleaning, changing filter paper and preparing the unit for the next day’s business. • Weekly cleaning to remove oil deposits and other particles that were previously missed. WARNING Do not use water jets to clean this equipment. To do so will damage the unit
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YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 5: PREVENTATIVE MAINTENANCE 5.3 Daily: Close Of Business At the close of a working day, filter the oil in all fryers. When the last fryer is finished, follow these steps: 1. Ensure the flexible hose and pump lines are clear by running the filter pump for an additional 10–15 seconds after the faucet begins to bubble. 2. Discard the filter paper in a fireproof container after use. 3. Remove the filter pan cover and hold-down ri
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YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 6: TROUBLESHOOTING 6.1 Operating Problems Plugged lines and plugged filter paper account for over 90 percent of filtration system malfunctions. A general troubleshooting chart included in this chapter provides systematic instructions to assist the operator in diagnosing common malfunctions. Contact a factory-authorized service technician for troubleshooting beyond the scope of the operator. A. Plugged Lines To guard against plug
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YPF95 SERIES PORTABLE FILTRATION SYSTEMS CHAPTER 6: TROUBLESHOOTING 6.2 General Troubleshooting (cont.) Pump won't - Tripped circuit breaker. start. - Incorrect or no line voltage. - Allow filter unit to cool for at least 45 minutes and then press the pump reset button on the side of the Pump stops filter. during filtering - Turn filter pump "OFF". Allow oil to cool then empty process. pan. Verify filter paper is clean and properly instal
