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Supplement
FAULT
READY
Washer/Extractor
AC Adjustable Frequency
Drive Information
For Allen-Bradley Model Numbers:
160
1305
1336
PowerFlex 40
PowerFlex 400
U072M
U072M
PHM1396C
TMB1396C
U074M
U074M
U071M
U071M
U073M U073M
Part No. F232120R6
January 2010
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Supplement General Information........................................................................... 3 Table of Nameplate Location.............................................................................. 4 General Inspection................................................................................ 5 Contents Storage .................................................................................................. 5 PowerFlex 40 and 400 Drive Control Logic .......................
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Supplement Allen-Bradley 1336-Series AC Drives............................................... 84 Installation/Wiring................................................................................ 84 Input Power Conditioning................................................................ 84 Electrical Interference...................................................................... 85 Terminal Block Access .................................................................... 86 Power Terminal Bl
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General Information General Information • This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static CAUTION control precautions are required when installing, Only personnel familiar with the drive and testing, or servicing this assembly. Component associated machinery should plan or damage may result if ESD control procedures are implement the installation, start-up, and not followed. subsequent maintenance of the system. • An incorrectly applied or instal
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FAULT READY General Information Nameplate Location Pertinent drive information used in obtaining information on drive operation or replacement is Nameplate Located on located on the nameplate shown in Figures 1 Exterior of Enclosure through 4. U072ME3A 1305 NAMEPLATE LOCATION U072ME3A Nameplate Located on Figure 2 Exterior of Enclosure 160 NAMEPLATE LOCATION U146ME3A U146ME3A Figure 1 Nameplate Located on Bottom Portion of Nameplate Located Chassis Behind Cover on Mounting Plate of Main
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General Information General Inspection Storage Upon delivery, verify the item’s nameplate catalog The drive should remain in its shipping container prior number against the purchase order. to installation. If the equipment is not to be used for a period of time, it must be stored according to the Before the installation and start-up of the drive, a following instructions in order to maintain warranty general inspection of the mechanical integrity (i.e., coverage: loose parts, wires, connec
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PowerFlex 40 and 400 Drive Control Logic PowerFlex 40 and 400 Drive Control Logic Input Power Conditioning Installation/Wiring The drive is suitable for direct connection to input CAUTION power within the rated voltage of the drive. Listed in Table 1 are certain input power conditions which may An incorrectly installed system can result in cause component damage or reduction in product life. component damage or reduction in product If any of the conditions exist, as described in Table 1,
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PowerFlex 40 and 400 Drive Control Logic Electrical Interference SINGLE PHASE MACHINES EMI 1 2 L1 ALLEN-BRADLEY INPUT POWER RFI L2 Careful attention must be given to the arrangement of FILTER power and ground connections to the drive to avoid 2 3 PROVEN EARTH GROUND 3 interference with nearby sensitive equipment. Be sure TO AC DRIVE UNIT Ð GREEN-YELLOW WIRE MUST CONNECT TO AC DRIVE GROUND TERMINAL. to replace all ground connections to their appropriate BLACK WIRES WILL CONNECT TO AC DRIVE WASH
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PowerFlex 40 and 400 Drive Control Logic Terminal Block Access Opening the Cover 1. Press and hold in the tabs on each side of the cover. Refer to Figure 6. WARNING 2. Pull the cover out and up to release. To reduce risk of electric shock, severe injury or death, allow machine power to remain off for three minutes minimum prior to working in and around AC drive. Proceed with caution. W662 The following information illustrates the terminal block designations for each of the drive models. CO
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R/L 1 S/L 2 T/L 3 P 1 P 2 DC- U/T 1 V/T 2 W/T 3 PowerFlex 40 and 400 Drive Control Logic Power Terminal Block Description PowerFlex 400 PowerFlex 40 Input and Output Power Terminals (TB1) Input and Output Power Terminals (TB1) Frame D B Frame R/L 1 S/L 2 T/L 3 U/T 1 V/T 2 W/T 3 PHM742N DC- DC+ BR+ BR- Figure 9 PowerFlex 400 PHM741N Figure 8 PowerFlex Power Block Terminal (TBI) PowerFlex 40 Terminal Description Power Block Terminal (TB1) R/L1, S/L2, T/L3 3-phase Power Input U/T1, V/T2, W/T3 3-p
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PowerFlex 40 and 400 Drive Control Logic Control Terminal Blocks Description and Balance Output Control Logic The AC drive balance output signal is transmitted to the machine controller by the operation of an on-board normally open relay or transistor. Refer to Figure 10. WARNING The AC drive will analyze the wash load distribution To reduce risk of electric shock, severe during certain drain steps and communicate the injury or death, allow machine power to severity of load imbalance to t
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PowerFlex 40 and 400 Drive Control Logic Sink/Source Switch 0-10V/0-20m A Switch The PowerFlex series of drives include a DIP switch The PowerFlex series of drives include a DIP Switch that will allow the drive analog input signals to be that will allow the drive input signals to be wired as wired as a 0-10V/0-20 mA switch.This switch should “sink” or “source”. This switch should be set to the be set to the 0-10V mode on all Alliance Laundry sink mode on all Alliance Laundry equipment mad
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PowerFlex 40 and 400 Drive Control Logic PowerFlex 40 Control Terminal Block Designations Control Wiring Block Diagram Enable Typical Jumper SNK Wiring Stop 01 FWD 02 REV 03 Digital Common SNK SRC 04 Digital Input 1 05 Digital Input 2 06 Digital Input 3 07 Digital Input 4 08 Bal Common 09 +24V + 24V DC 11 + 10V DC +10V 12 0-10V ( or ± 10V) Input 13 Analog Common 14 Pot must be 4-20mA Input 1-10k ohm Relay N.O. R1 15 1 Watt Min. 0-10V + Analog Output Relay Common - R2 16 0/4-20mA Common Bal Outp
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PowerFlex 40 and 400 Drive Control Logic PowerFlex 400 Control Terminal Block Designations Control Wiring Block Diagram Typical Stop / SNK Wiring Function Loss 1 of 7 Digital Input Circuits 01 Start/Run FWD 02 Direction/Run REV Enable 03 Jumper Digital Common SNK SRC 04 Digital Input 1 05 ENBL SNK Digital Input 2 06 SRC Digital Input 3 07 Digital Input 4 08 Digital Common 09 Opto Common 10 #1 Relay N.O. R1 +24V #1 Relay Common + 24V DC Source R2 11 + 10V DC Source #1 Relay N.C. +10V Earth Refere
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PowerFlex 40 and 400 Drive Control Logic PowerFlex 40 Drive Control Logic Chart Cabinet Hardmount “A” control, “B” control, “V” Control and EDC/Netmaster Control H – Signal Voltage High (approximately 24V DC) 0 = No signal received L – Signal Voltage Low (less than 1V DC) 1 = Signal received Digital Digital Digital Stop Rev Fwd In 3 In 2 In 1 Digital Input Control Input Status – Parameter Status – Parameter 07 06 05 01 03 02 DC Volt Meter Red Probe Terminal Location d014 d013 04 04 04 04 04 04
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PowerFlex 40 and 400 Drive Control Logic PowerFlex 40 Drive Control Logic Chart Pocket Hardmount - 35 lb through 125 lb Capacity UniLinc control and M30 control H – Signal Voltage High (approximately 24V DC) 0 = No signal received L – Signal Voltage Low (less than 1V DC) 1 = Signal received Digital Digital Digital Stop Rev Fwd In 3 In 2 In 1 Digital Input Control Input Status – Parameter Status – Parameter 07 06 05 01 03 02 DC Volt Meter Red Probe Terminal Location d014 d013 04 04 04 04 04 04
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PowerFlex 40 and 400 Drive Control Logic PowerFlex 40 Drive Control Logic Chart Pocket Hardmount “V” control and “A” control - Designs 7 and 8 H – Signal Voltage High (approximately 24V DC) 0 = No signal received L – Signal Voltage Low (less than 1V DC) 1 = Signal received Digital Digital Digital Stop Rev Fwd In 3 In 2 In 1 Digital Input Control Input Status – Parameter Status – Parameter 07 06 05 01 03 02 DC Volt Meter Red Probe Terminal Location d014 d013 04 04 04 04 04 04 DC Volt Meter Blac
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PowerFlex 40 and 400 Drive Control Logic Pocket Hardmount WE-6 control - Design 6, 7 and 8 H – Signal Voltage High (approximately 24V DC) 0 = No signal received L – Signal Voltage Low (less than 1V DC) 1 = Signal received Digital Digital Digital Stop Rev Fwd In 3 In 2 In 1 Digital Input Control Input Status – Parameter Status – Parameter 07 06 05 01 03 02 DC Volt Meter Red Probe Terminal Location d014 d013 04 04 04 04 04 04 DC Volt Meter Black Probe Terminal Location Frequency Terminal Termina
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PowerFlex 40 and 400 Drive Control Logic PowerFlex 40 Drive Control Logic Chart Cabinet Freestanding WE-6 control H – Signal Voltage High (approximately 24V DC) 0 = No signal received L – Signal Voltage Low (less than 1V DC) 1 = Signal received Digital Digital Digital Stop Rev Fwd In 3 In 2 In 1 Digital Input Control Input Status – Parameter Status – Parameter 07 06 05 01 03 02 DC Volt Meter Red Probe Terminal Location d014 d013 04 04 04 04 04 04 DC Volt Meter Black Probe Terminal Location Fre
