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Model 1200Q
SOLID FUEL WARM AIR FURNACE
Owners Manual
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*FOR PARALLEL INSTALLATION WITH AN
EXISTING FORCED AIR, GAS OR OIL
FIRED FURNACE (U.S. ONLY)
*FOR INSTALLATION AS A CENTRAL FURNACE
Improper Installation May
CAUTION:
Void Your Warranty
Read All Instructions Carefully Before
Starting the Installation or Operating the
Save This Manual For
Furnace.
Future Reference
DO NOT USE THIS FURNACE IN A MOBILE HOME OR TRAILER
UNITED STATES STOVE COMPANY
WARNOCK HERSEY
227 Indust
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CONGRATULATIONS! You've purchased one of America's Finest Wood Burning Furnaces. By heating with wood you're helping to CONSERVE AMERICA'S ENERGY! Wood is our Renewable Energy Resource. Please do your part to preserve our wood supply. Plant at least one tree each year. Future generations will thank you. NOTE: YOUR UNIT MUST BE INSTALLED BY A QUALIFIED FURNACE INSTALLER. IMPROPER INSTALLATION COULD VOID YOUR WARRANTY! NOTE: (See Page 5, First Paragraph) TOOLS AND MATERIALS NEEDED TOOLS MATERIAL
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CAUTION: Your Furnace has the following labels. Read and obey all labels. DANGER: RISK OF FIRE OR EXPLOSION. DO NOT burn garbage, gasoline, drain oil, or other flammable liquids. WARNING: FIRE HAZARD. DO NOT operate with fire draft exceeding .06 inches W.C. DO NOT operate with fuel loading or ash removal doors open. DO NOT store fuel or other combustible material within the marked installation clearances. DO NOT store fuels, paints, thinners, flammable liquids, or other highly volatile substance
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RULES FOR SAFE INSTALLATION AND OPERATION Read these rules and the instructions carefully. Failure to follow them will cause a hazard that could result in death, serious bodily injury, and/or property damage. 1. Check your local codes. This installation must comply with their rulings. 2. Do not install this furnace in a mobile home or trailer. 3. Always connect this furnace to a chimney and vent to the outside. Never vent to another room or inside a building. 4. Do not connect this furnace to an
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RULES FOR SAFE INSTALLATION AND OPERATION 14. CARING FOR PAINTED PARTS - This furnace has a painted outside jacket, which is durable but it will not stand rough handling or abuse. When installing you furnace, use care in handling. Clean with soap and warm water when furnace is not hot. DO NOT use any acids or scouring soap, as these wear and dull the finish. DISCOLORATION WILL OCCUR IF THE FURNACE IS OVERFIRED. FOLLOW OPERATING INSTRUCTIONS CAREFULLY. 15. Keep the feed and ash doors closed at al
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MODEL 1200Q DIMENSIONS FIG. 1 DRAWINGS FOR ILLUSTRATION PURPOSES ONLY 6
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FIG. 2 LOCATING THE FURNACE 1. The furnace should be located in the same room as the central system and as close as possible, but no closer than 9". There should be no wall between the furnace and the warm air outlet duct that is connected directly to the warm air outlet plenum of the central furnace. See Fig. 2. 2. The unit will require installation with the following clearances: Unit to sidewall . . . . . .12" (305 mm) Unit to backwall . . . . . 30" (760 mm) Chimney connector pipe
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CHIMNEY CONNECTION FIG. 4 MASONRY CHIMNEY Before using an existing masonry chimney, clean the chimney and inspect the flue liner to be sure it is safe to use. Make repairs before attaching the furnace. See Page 4, item 5. Look at Fig. 4. The connector pipe and fittings you will need to connect directly to a masonry chimney are shown. The chimney connection should be as short as possible. If the connector pipe must go through a combustible wall before entering the masonry chimney, consult a qua
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RULES FOR CONNECTOR PIPE INSTALLATION 1. The crimped end of the chimney connector fits inside the furnace flue collar. Install additional chimney connector and elbow with the CRIMPED END TOWARD THE FURNACE. This will allow any con- densation in the flue to run back into the furnace. Use 6" dia. (minimum 24 gauge) black chimney connector. 2. Slope any horizontal pipe upward toward the chimney at least 1/4 inch for each foot of horizontal run. 3. You must have at least 18 inches of cle
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ASSEMBLY OF FURNACE Your furnace requires the following items to be assembled or installed by the service person: Feed Door Handle Feed Door Latch Ash Door Handle Ash Door Latch Blower and Blower Control Electrical Connections 1. Remove all parts from inside the furnace and inspect for damage, including the firebrick as some breakage could occur during shipment. 2. Assemble the feed door handle as shown in Figure 8. Install the latch as illustrated in Figure 9. 3. Assemble the ash door handle th
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BLOWER & COMPONENT ASSEMBLY - FIG. 11 1. Attach the Honeywell Limit Control to the bracket as shown below, using (2) of the #12 x 3/4" Tek Screws provided in the parts bag. 2. Attach the 2x4 Junction Box to the bracket. Use (2) of the #12 x 3/4" Tek Screws provided. Also, attach the flexible conduit from the Limit Control to the junction box using one of the Romax Conduit fitting and red anti-short bushing provided in the parts bag. 3. Unbox the blower and attach to the unit by sliding the fla
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MODEL 1200Q WIRING DIAGRAM - FIG. 12 LIMIT CONTROL BLACK TO 2 x 4 JUNCTION BOX WHITE HOUSE SUPPLY GREEN NOTE: GROUND HOUSE SUPPLY TO INSIDE OF JUNCTION BOX. BLOWER DRAWINGS FOR ILLUSTRATION PURPOSES ONLY 12 BLACK WHITE WHITE BLACK
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Installation Please see all methods of Installation The installation must be made only on a noncombustible floor. in Appendix at the rear of this booklet. d) Install the smoke pipe connector to the chim- This is a furnace, not a free standing stove. You must ney with 26-gauge pipe and elbows (to be purchased direct heated air from 12" outlet away from the furnace, separately), maintaining the proper clearances for or it will not function properly. the specific model. Make su
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(U.S. ONLY) FIG. 13 POWER FAILURE INSTRUCTIONS: Operation after loss of power 1 Remove filter if provided. 2 Do not expect to keep home at normal temperatures. 3 Do not load fuel above bottom of feed door. 4 Set Fuel door and Ash door spin draft maximum closed per the factory installed stops. DRAWINGS FOR ILLUSTRATION PURPOSES ONLY 14
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CENTRAL INSTALLATION (U.S. & CANADA) ADD-ON INSTALLATION (U.S. ONLY) DRAWINGS FOR ILLUSTRATION PURPOSES ONLY 15
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ALTERNATIVE PARALLEL INSTALLATION WIRING DIAGRAM - FIG. 15 TO GAS/OIL/ELECTRIC TRANSFORMER HOTBLAST COMBINATION CONTROL LIMIT H POWER SUPPLY JUMPER IN H FAN GAS/OIL/ELECTRIC POWER SUPPLY JUNCTION BOX WOOD CENTRAL FURNACE FURNACE BLOWER BLOWER MOTOR MOTOR CAUTION! DO NOT CONNECT PLENUM FAN CONTROL SWITCH ACROSS FURNACE LIMIT CONTROL. DRAWINGS FOR ILLUSTRATION PURPOSES ONLY 16
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OPERATING INSTRUCTIONS Your Hotblast Furnace is for burning wood only. WOOD BURNING: (1)use Hardwood, 18" to 26", split and air dried (seasoned) for six months. (2) set thermostat to "HIGH" before opening feed door. (3) add wood to a convenient level. CAUTION CAUTION DO NOT OPERATE WITH THE FEED AND/OR ASH NEVER USE GASOLINE, GASOLINE-TYPE LANTERN DOOR OPEN. THIS FURNACE IS DESIGNED FOR THER- FUEL, KEROSENE, CHARCOAL LIGHTER FLUID, OR MOSTATIC OPERATION. OPERATION WITH ANY OF FLAMMABLE LIQUI
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SERVICE HINTS Do not expect a furnace to draw. It is the chimney that 4. If the chimney is operating too cool, water will condense in creates the draft. Smoke spillage into the house or exces- the chimney and run back into the furnace. Creosote forma- sive build-up of water or creosote in the chimney is not tion will be rapid and may block the chimney. Operate the functioning properly. Correct the problem before using furnace at a high enough fire to keep the chimney warm furnace. Possible cause
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MODEL 1200Q - PARTS DRAWINGS FOR ILLUSTRATION PURPOSES ONLY 19
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MODEL 1200Q - PARTS LIST KEY PART# DESCRIPTION QTY. 1 69121 FIREBOX WELDMENT 1 2 24576 BAFFLE 1 3 40288 GRATE 4 4 89066 FIREBRICK 18 5 23800 SMOKE CURTAIN 1 6 23787 SMOKE DOOR CLIP 2 7 83445 1/4-20 X 1-1/4 BOLT 2 N/S 83250 1/4-20 KEP NUT 2 8 24594 FEED DOOR 1 9 23859 DRAFT CAP 3 10 C20599 1/2-13 X 2-1/2 BOLT 2 11 83444 1/2-13 LOCK NUT 2 12 88082 3/4" ROUND ROPE GASKET 55IN. 13 24595 ASH DOOR 1 14 88082 3/4" ROUND ROPE GASKET 40IN. 15 83443 HINGE PIN 4 16 24568 CABINET SIDE 2 17 69151 CABINET TOP
