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MODEL G0695
VS MILLING MACHINE
WITH RAM HEAD
OWNER'S MANuAL
Copyright © JUL y, 2009 By g rizz Ly ind Ustria L, in C., r EVis Ed o Cto BEr , 2010 (ts )
WARNING: NO pORTION Of THIS MANuAL MAy b E REpRODuCED IN ANy SHApE
OR fORM WITHOuT THE WRITTEN AppROVAL Of G RIzz Ly INDuSTRIAL, INC.
(For mod ELs man UFaCt Ur Ed sin CE 9/10) #tr Cr BLts JB11908 print Ed in tai Wan
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This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death. The owner of this machine/equipment is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage
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Table of Contents INTRODuCTION ............................................... 2 SECTION 5: ACCESSORIES ......................... 30 manual accuracy ........................................... 2 SECTION 6: MAINTENANCE ......................... 35 Contact info.................................................... 2 schedule ...................................................... 35 machine description ...................................... 2 Cleaning & protecting .................................. 3
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INTRODuCTION Manual Accuracy Contact Info We are proud to offer this manual with your new We stand behind our machines. If you have any machine! We've made every effort to be exact service questions, parts requests or general ques- with the instructions, specifications, drawings, tions about the machine, please call or write us at and photographs of the machine we used when the location listed below. writing this manual. However, sometimes we still make an occasional mistake. Grizzly Industri
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Identification B E a C d s F m g n r o L p h Q i K J Front rear figure 1. model g0695 identification. A. Control panel (refer to page 19 for details) K. Base 1 b. motor 1 ⁄2 hp, 220V, 3-phase L. splash pan C. V-Belt Belt tension Lever and Lock Bolt M. Belt access plate D. Coarse downfeed handle N. headstock ram E. turret O. X-axis handwheel f. downfeed selector p. Cross (y-axis) Feed Limit stops G. Work Light 110V Q. y-axis handwheel H. X-axis handwheel R. Longitudinal Limit stops I. z-axis Cran
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Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0695 VS MILLING MACHINE WITH RAM HEAD Product Dimensions: Weight............................................................................................................................................................ 1070 lbs. Length/Width/Height.................................................................................................................4
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Table Info Table Length.............................................................................................................................................. 30 in. Table Width.................................................................................................................................................. 8 in. Table Thickness........................................................................................................................................... 2 in. No
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicat
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Safety Instructions for Machinery DISCONNECTING POWER SUPPLY. Always APPROVED OPERATION. Untrained operators disconnect machine from power supply before can be seriously hurt by machinery. Only allow servicing, adjusting, or changing cutting tools trained or properly supervised people to use (bits, blades, cutters, etc.). Make sure switch is machine. When machine is not being used, dis- in OFF position before reconnecting to avoid an connect power, remove switch keys, or lock-out unexpect
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Additional Safety Instructions f or Mills 1. uNDERSTANDING CONTROLS. make 7. CLEAN-up . t he chips produced during sure you understand the use and operation operation are hot and sharp. do not clear of all controls before operating machine. chips by hand or compressed air. Use a brush or vacuum, and never clear chips 2. SAfETy ACCESSORIES. always use a while the spindle is turning. chip guard in addition to your safety glasses, or use a face shield when milling to reduce 8. MACHINE CAR
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Glossary of Terms t he following is a list of common definitions, terms and phrases used throughout this manual as they relate to this mill and metalworking in general. Become familiar with these terms for assembling, adjusting and operating this mill. your safety is VERy important to us at g rizzly! Arbor: a tapered shaft that holds a cutting tool. Headstock: t he component that houses the ver- tical spindle, motor, and drive system. Collet: a tapered shaped split-sleeve bushing that holds r
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SECTION 2: CIRCuIT REQuIREMENTS power Connection Device 220V Single-phase t he type of plug required to connect your machine to power depends on the type of service you cur- Operation rently have or plan to install. We recommend using the plug shown in f igure 2. Serious personal injury could occur if you GROUNDED 6-15 RECEPTACLE connect the machine to power before com- pleting the setup process. DO NOT connect Current Carrying Prongs the machine to the power until instructed later in this
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SECTION 3: SETup Needed for Setup This machine presents serious injury hazards t he following items are needed to complete the to untrained users. Read setup process, but are not included with your through this entire manu- machine: al to become familiar with the controls and opera- Description Qty tions before starting the • o ther people .............................................. 2 machine! • precision Level ........................................... 1 • safety g lasses ...........
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if any nonproprietary parts are missing (e.g. a Inventory nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. t he following is a description of the main compo- nents shipped with your machine. Lay the compo- nents out to inventory them. SuffOCATION HAzARD! Note: If you can't find an item on this list, check Immediately discard all plas- the mounting location on the machine or examine tic bags and packing
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Cleanup Gasoline and petroleum products have low flash The unpainted surfaces of your machine are points and can explode coated with a heavy-duty rust preventative that or cause fire if used to prevents corrosion during shipment and storage. clean machinery. Avoid using these products This rust preventative has been your machine's to clean machinery. close ally and guardian since it left the factory. If your machine arrived to you free of rust, then be thankful that the rust preventat
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Site Considerations Weight Load Physical Environment Refer to the Machine Data Sheet for the weight The physical environment where your machine of your machine. Make sure that the surface upon is operated is important for safe operation and which the machine is placed will bear the weight the longevity of its components. For best results, of the machine, additional equipment that may be operate this machine in a dry environment that is installed on the machine, and the heaviest work- free fr
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1 2. Use a ⁄2" wrench to unbolt the mill from the Moving & placing pallet. Mill 3. have another person steady the machine to keep it from swaying and lift it just enough to clear the pallet and floor obstacles, then move it to the prepared location. 4. When mounting the machine to the floor, use The Model G0695 is a a precision level to make sure the table is heavy machine. Serious level from side-to-side and front-to-back. personal injury may occur if safe moving methods Note: If n
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bolting to Concrete floors Assembly anchor studs and lag shield anchors with lag bolts (see f igure 7) are two popular methods for anchoring an object to a concrete floor. We sug- To assemble your mill: gest you research the many options and methods for mounting your machine and choose the best 1. secure the three handles to the handwheels that fits your specific application. with the m6-1 x 25 cap screws, as shown in figure 9. handle anchor stud Lag shield anchor & Bolt figure 9. handle a
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6. push the stop button in, then twist it clock- Test Run wise so it pops out. When the stop button pops out, the switch is reset and ready for operation (see figure 11). once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. the test run consists of verifying the following: 1) the motor powers up and runs correctly and 2) the stop button safety feature works correctly. if, during the test run, you cannot easily locate the s
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To perform the spindle break-in procedure: Spindle break-In 1. turn the machine ON, then use the speed dial to adjust the spindle speed to approxi- it is essential to closely follow the proper break-in mately 200 rpm. procedures to ensure trouble-free performance of your mill. 2. Let the mill run at this speed for 20 minutes, then turn the spindle OFF and wait for it to stop. NOTICE 3. Use the spindle direction switch on the con- DO NOT leave the area while the break- trol panel to reverse
