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OPERATION AND PARTS MANUAL
MODEL QP3TZ
TRASH PUMP
(Hatz 1B30 Diesel Engine)
Revision #3 (10/21/11)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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PROPOSITION 65 WARNING Diesel engine exhaust and some of PAGE 2 — QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11)
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NOTES QP3TZ TRASH PUMP — OPERATION AND PARTS MANUAL — REV. #3 (10/21/11) — PAGE 3
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TABLE OF CONTENTS MQ QP3TZ Trash Pump Hatz 1B30 Diesel Engine Spare Parts Kit Assembly................................. 32-33 Proposition 65 Warning ............................................. 2 Accessories Assembly ...................................... 34-35 Table of Contents ...................................................... 4 Crankcase and Engine Mount Assembly ......... 36-37 Parts Ordering Procedures ....................................... 5 Crankshaft Assembly ......................
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PARTS ORDERING PROCEDURE Ordering parts has never been easier! Choose from three easy options: Effective: st January 1 , 2006 Best Deal! Order via Internet (Dealers Only): If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip. com. View Parts Diagrams To obtain an MQ Account, contact your Order Parts District Sales Manager for more information. Print Specification Information Use the interne
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SAFETY INFORMATION Do not operate or service the equipment before reading Potential hazards associated with the operation of this the entire manual. Safety precautions should be followed equipment will be referenced with hazard symbols which at all times when operating this equipment. may appear throughout this manual in conjunction with Failure to read and understand the safety safety messages. messages and operating instructions could result in injury to yourself and others. SAFETY MESSAGE
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SAFETY INFORMATION GENERAL SAFETY PUMP SAFETY CAUTION DANGER NEVER operate this equipment without proper protective NEVER pump volatile, explosive, flammable or low flash clothing, shatterproof glasses, respiratory protection, point fluids. These fluids could ignite or explode. hearing protection, steel-toed boots and other protective The engine fuel exhaust gases contain poisonous carbon devices required by the job or city and state regulations. monoxide. This gas is colorless and odorless
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SAFETY INFORMATION ENGINE SAFETY CAUTION NEVER lubricate components or attempt service on a WARNING running machine. NEVER operate the engine with heat shields or guards removed. NEVER block or restrict flow from discharge hose. Remove kinks from discharge line before starting pump. DO NOT remove the engine oil drain plug Operation with a blocked discharge line can cause water while the engine is hot. Hot oil will gush inside pump to overheat. out of the oil tank and severely scald
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SAFETY INFORMATION FUEL SAFETY BATTERY SAFETY (ELECTRIC START ONLY) DANGER DANGER DO NOT add fuel to equipment if it is placed inside truck DO NOT drop the battery. There is a possibility that the bed with plastic liner. Possibility exists of explosion or battery will explode. fire due to static electricity. DO NOT expose the battery to open flames, sparks, cigarettes, etc. The battery contains combustible gases and liquids. If these gases and liquids come into contact with a flame or spa
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SAFETY INFORMATION TRANSPORTING SAFETY ENVIRONMENTAL SAFETY CAUTION NOTICE NEVER allow any person or animal to stand underneath Dispose of hazardous waste properly. the equipment while lifting. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters. NOTICE DO NOT use food or plastic containers to dispose of Before lifting, make sure that the equipment parts (hook hazardous waste. and vibration insulator) are not damaged and screws are not loose or missing.
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SPECIFICATIONS/DIMENSIONS (PUMP) Table 1. Specifications (Pump) Model QP3TZ Type Trash Pump Suction & Discharge Size 3.00 in. (76 mm.) Maximum Pumping 383 gallons/minute Pump Capacity (1,450 liters/minute) Max. Solids Diameter 1.50 in. (38 mm.) Max. Lift 25 ft. (7.62 meters) Max. Head 90 ft. (27.0 meters) 27.8 x 20.0 X 25.0 in. Dimension (L x W x H) (705 X 510 X 635 mm.) Dry Net Weight 163 lbs. (74 Kg.) 20.0 IN. (51 CM.) 25 IN. (63.5 CM.) 27.8 IN. (70.5 CM.) Figure 1. QP3TZ Dimensions QP3T
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SPECIFICATIONS (ENGINE) Table 2. Engine Specifications (HATZ 1B30) HATZ Diesel No.De isplacement Idl Lube Oil Type Air Starting Weight Model 1B30 Cylinders Speed Capacity Cleaner Method Air-Cooled 1. 347 cu. cm 800 1.16 qts. Dry Recoil 88.18 lbs. (.347 liters) RPM's (1.1 liters) Element Start (40 kg.) CCMC - D4 - D5 - PD@ or API - CD- Engine Oil Type CE - CF -CG or SHPD Type Fuel EN 590 - DIN 51601 BS 2869 A1/A2- ASTM D 975-1D/2D 100 90 80 70 TOTAL 60 HEAD 50 FT. 40 1.6 FT. 30 10 FT. 3.3 FT. 23.
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GENERAL INFORMATION APPLICATION Elevation The QP3TZ Trash Pump is designed to be used for dewatering Higher elevations will effect the performance of the pump. Due to applications. Both the suction and discharge ports on the QP3TZ less atmospheric pressure at higher altitudes, pumps DO NOT trash pump use a 3-inch diameter opening, which allows the have the priming ability that they have at sea level. This is due to pump to pump at a rate of approximately 383 gallons/minute the “thinner air”
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COMPONENTS Figure 2 shows a typical application using the QP3TZ Trash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids. Maximum size of solids should not exceed 1.5 inch (30 mm) in diameter. DO NOT set strainer on bottom of water bed. Placing the strainer above the water bed will prevent the pump from drawing in excessive amounts of sand and foreign debris. Figure 2. QP3TZ Pump Application 1 2 3 4 6 4 5 4 5 7 8 9 11 10 NOTE:
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BASIC ENGINE Figure 4. Engine Controls and Components INITIAL SERVICING 6. Engine Motor Mounts – Attach these engine mounts to The engine (Figure 4) must be checked for proper lubrication and the pump frame. Tighten securely. filled with fuel prior to operation. Refer to the manufacturer’s Engine manual for instructions & details of operation and servicing. 7. Oil Filter – Remove this bolt to gain access (internal) to the engine oil filter. Service the oil filter as recommended in the 1. Fue
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INSPECTION 3. Insert and remove the dipstick without screwing it into the filler CAUTION neck. Check the oil level shown on the dipstick. NEVER operate the pump in a confined 4. If the oil level is low (Figure 6), fill to the edge of the oil filler area or enclosed area structure that does hole with the recommended oil type (Table 5). Maximum oil not provide ample free flow of air. capacity is 1.16 quarts (1.1 liters) CAUTION ALWAYS wear approved eye and hearing protection before operatin
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INSPECTION Before Starting Suction and discharge hoses are available from Multiquip. Contact 1. Read safety instructions at the NOTE your nearest dealer for more beginning of manual. information. 2. Place pump as near to water as possible, on a firm flat, level surface. 5. The discharge hose is usually a collapsible (thin-walled) 3. To prime pump, remove fill cap (Figure 2) and fill pump casing hose, however if a thin-walled discharge hose is not avail- with water. If the pump casing is not fil
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OPERATION CAUTION CAUTION DO NOT attempt to operate the pump Do not allow the starter grip to snap back against the engine. until the Safety, General Information and Return it gently to prevent damage to the starter. Inspection sections of this manual have been read and thoroughly understood. 5. Pull the starter grip again, hard and fast, pulling it all the way out to start engine. 6. If the engine does not start, repeat steps 4 and 5. This section is intended to assist the operator with th
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MAINTENANCE Pump Vacuum Test Adjusting Impeller Clearance 1. If it is necessary to replace impeller or volute, be sure NOTICE clearance between impeller and volute is adjusted correctly. DO NOT attempt to start the engine unless the pump has 2. The impeller should be as close to the volute as possible previously been primed with water. Severe pump damage without rubbing against it. Clearance is adjusted by adding will occur if pump has not been primed. or removing shims from behind the impell
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-5 -10 -30 MAINTENANCE CAUTION DO NOT RUN PUMP WITHOUT WATER. PLACE VACUUM TESTER OVER PUMP SUCTION PORT DISCHARGE PORT WATER HOSE WATER SOURCE DIRECTION OF WATER FLOW NOTICE Pressure reading may vary depending on altitude. See Tables 3 and 4. -15 -60 -40 25 IN. HG. TRANSLATES ACCEPTABLE READING -80 -20 INTO 25 FEET OF LIFT SHOULD BE BETWEEN -100 AT SEA LEVEL. -25 AND -20 IN. HG. kPa in. Hg R WIKA PUMP VACUUM TESTER Figure 13. Pump Vacuum Tester PAGE 20 — QP3TZ TRASH PUMP — OPERATION AND PA
