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EAS00000 XJR1300(L) ’99 SERVICE MANUAL 1998 by Yamaha Motor Co., Ltd. 1st Edition, August 1998 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited.
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EAS00002 NOTICE This manual was written by the Yamaha Motor Company primarily for use by Yamaha dealers and their qualified mechanics. It is not possible to put an entire mechanic’s education into one manual, so it is assumed that persons using this book to perform maintenance and repairs on Yamaha motorcycle has a basic understanding of the mechanical concepts and procedures inherent in motorcycle repair technology. Without such knowledge, attempted repairs or service to this model may render i
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EAS00007 HOW TO USE THIS MANUAL This manual is intended as a handy, easy-to-read reference book for the mechanic. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order. 1 The manual is divided into chapters. An abbreviation and symbol in the upper right corner of each page indicate the current chapter. Refer to “SYMBOLS”. 2 Each chapter is divided into sections. The current section ti
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EAS00009 1 2 SYMBOLS GEN SPEC The following symbols are not relevant to every INFO vehicle. 1 8 Symbols to indicate the subject of each 3 4 chapter. CHK 1 General information ENG ADJ 2 Specifications 3 Periodic checks and adjustments 5 6 4 Engine 5 Carburetor(-s) CHAS CARB 6 Chassis Electrical system 7 7 8 Troubleshooting 8 TRBL ELEC SHTG 16 Symbols 9 to indicate the following. 10 9 Serviceable with engine mounted 9 10 Filling fluid 11 Lubricant 12 Special tool 11 12 13 Tightening torque 14 W
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EAS00013 INDEX GENERAL INFORMATION GEN INFO 1 SPECIFICATIONS SPEC 2 PERIODIC INSPECTION AND CHK ADJUSTMENTS ADJ 3 ENGINE OVERHAUL ENG 4 CARBURETORS CARB 5 CHASSIS CHAS 6 ELECTRICAL ELEC 7 TROUBLESHOOTING TRBL SHTG 8
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GEN 1 INFO
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GEN INFO CHAPTER 1. GENERAL INFORMATION MOTORCYCLE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 VEHICLE IDENTIFICATION NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 MODEL CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 IMPORTANT INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 PREPARATION FOR REMOVAL AND DISASSEMBLY . . . . . . . . . . 1-2 REPLACEMENT PARTS
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GEN INFO
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GEN MOTORCYCLE IDENTIFICATION INFO EAS00014 GENERAL INFORMATION MOTORCYCLE IDENTIFICATION EAS00017 VEHICLE IDENTIFICATION NUMBER (For E) The vehicle identification number 1 is stamped into the right side of the steering head. EAS00018 MODEL CODE 1 The model code label is affixed to the frame. This information will be needed to order spare parts. 1-1
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GEN IMPORTANT INFORMATION INFO EAS00020 IMPORTANT INFORMATION PREPARATION FOR REMOVAL AND DIS- ASSEMBLY 1. Before removal and disassembly, remove all dirt, mud, dust, and foreign material. 2. Use only the proper tools and cleaning equipment. Refer to “SPECIAL TOOLS”. 3. When disassembling, always keep mated parts together. This includes gears, cylin- ders, pistons and other parts that have been “mated” through normal wear. Mated parts must always be reused or replaced as an as- sembly. 4. During
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GEN IMPORTANT INFORMATION INFO EAS00023 LOCK WASHERS/PLATES AND COTTER PINS After removal, replace all lock washers/plates 1 and cotter pins. After the bolt or nut has been tightened to specification, bend the lock washer tabs and the cotter pin ends along a flat of the bolt or nut. EAS00024 BEARINGS AND OIL SEALS 1. Install bearings and oil seals so that the manufacturer’s marks or numbers are vis- ible. When installing oil seals, lubricate the oil seal lips with a light coat of lithium soap
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GEN CHECKING THE CONNECTIONS INFO EAS00026 CHECKING THE CONNECTIONS Check the leads, couplers, and connectors for stains, rust, moisture, etc. 1. Disconnect: lead coupler connector 2. Check: lead coupler connector Moisture Dry with an air blower. Rust/stains Connect and disconnect sev- eral times. 3. Check: all connections Loose connection Connect properly. NOTE: If the pin 1 on the terminal is flattened, bend it up. 4. Connect: lead coupler connector NOTE: Make sure that all con
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GEN SPECIAL TOOLS INFO EB104000 SPECIAL TOOLS The following special tools are necessary for complete and accurate tune-up and assembly. Use only the appropriate special tools as this will help prevent damage caused by the use of inappropri- ate tools or improvised techniques. When placing an order, refer to the list provided below to avoid any mistakes. Tool No. Tool name/Function Illustration 90890-01268 Exhaust & steering nut wrench 90890-01403 Ring nut wrench This tools are used to loosen and
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GEN SPECIAL TOOLS INFO Tool No. Tool name/Function Illustration 90890-03113 Engine tachometer This tool is used to check engine speed. 90890-03141 Timing light This tool is used to check the ignition tim- ing. 90890-03158 Carburetor angle driver This tool is used to turn the pilot screw when adjusting the engine idling speed. 90890-04016 Valve guide reamer, remover and installer (5.5 mm) These tools are used to rebore, remove and install the valve guide. 90890-04019 Valve spring compressor This
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GEN SPECIAL TOOLS INFO Tool No. Tool name/Function Illustration 90890-06754 Ignition checker This tool is used to check the ignition sys- tem components. 90890-85505 Yamaha bond No. 1215 This bond is used to seal two mating sur- faces (e.g., crankcase mating surfaces). 1-7
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GEN INFO
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SPEC 2
