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Owner’s
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LTD.
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Printed on
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1983 CO., MOTOR HONDA Q
EMS4500 EMS4000,
Manual
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Thank you for purchasing a Honda generator. This manual covers operation and maintenance of EMS4000 and EMS4500 generators. All information in this publication is based on the latest product information available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this put :ation may be reproduced without written permission. This manual should be considered a permanent pa
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CONTENTS CONTENTS ................................... 3 1. GENERATOR SAFETY ............................ 4 2. COMPONENT IDENTIFICATION 6 ................................. 3. PRE-OPERATION CHECK g .................................. 4. STARTING THE ENGINE 16 ....................................... 5. GENERATOR USE .... ;. ............................ 19 6. STOPPING THE ENGINE 7,MAlNTENANCE ......................................... 21 ............................... 30 8. TRANSPO
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1. GENERATOR SAFETY To ensure safe operation - l Place the generator at least 1 m (3 ft) away from buildings or other equipment while operating. l Operate the generator on a level surface. If the generator is tilted, fuel spillage may result. l Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area. Be sure to provide adequate ventilation. l Know how to stop the generator quickly and understand operation of all the controls. Never permit anyone to o
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2. COMPONENT IDENTIFICATION VOLT METER VOLTAGE SELECTOR SWITCH AUTO-THROTTLE SWITCH \ ENGINE SWITCU w OIL ALERT SWITCH DC Cl RCUIT PROTECTOR FIIFI VAIVF- \I AC RECEPTACLE RECOIL STARTER GRIP DC TERMINALS ENGINE OIL DRAIN PLUG (EMS45001 4
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3. PRE-OPERATION CHECK CAUTION: Be sure to check the generatot- on a level surface with the engine stopped. 1. Check the engine oil level. CAUTION: Engine oil is a major factor affecting engine performance and service life, Non-detergent and S-stroke engine oils are not recommended. Use Honda 4-stroke oil, or an equivalent high detergent, premium quality motor oil certified to meet or exceed U.S. automobile manufacturer’s requirements for Service Classification SE or SF. (Motor oils clas
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NOTE: The Oil Alert System will automatically stop the engine before the oil level falls below the safe limit. However, to avoid the inconv.enience of an unexpected shutdown, it is still advisable to visually Inspect the oil level regularly. If the Oil Alert Switch is tripped, add oil to the top of the oil filler neck, re- set the Oil Alert Switch, and restart the engine according to instructions (P.9). OIL ALERT SWITCH 7
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2. Check the fuel level. Use any brand of regular grade automotive gasoline (unleaded gasoline is preferred) with an antiknock index of 86 or higher as calculated using the Cost of Living Council formula (equal to 91 Research Octane Number or higher.) Never use an oil/gasoline mixture or dirty gasoline. Avoid getting dirt, dust or water in the fuel tank. CAUTION: Gasoline substitutes are not recommended; they may be harmful to fuel system components. l Gasoline is extremely flammable an
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4. STARTING THE ENGINE NOTE: Make sure that the AC circuit breaker is OFF and that nothing connected to the DC terminals. The generator may be hard to start if a load is connected. AC CIRCUIT BREAKER DC TERMINALS 9
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[ MANUAL STARTING ] 1, Turn the fuel valve on. FUEL VALVE 2. Pull the choke rod out to CLOSE. CHOKE ROD 3. Make sure the Oil Alert switch is on. OIL ALERT @‘ITCH 10
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4. Make sure the auto-throttle switch is off, or more time will be required fc warm up. AUTO-THROTTLE SWITCH 5. Turn the engine switch on. ENGINE SWITCH 6. Pull the starter grip until compression is felt, then pull briskly. NOTE: Do not allow the starter grip to snap back. Return it slowly by hand. STARTER GRIP 11
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7. Push the choke rod to OPEN as the engine warms up. CHOKE ROD 8. If auto-throttle will be used, turn the switch to “AUTO” after the engine has warmed up. AUTO-THROTTLE SWITCH 12
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[ ELECTRIC STARTING ] 1. Turn the fuel valve on. FUEL VALVE 2. Make sure the oil alert switch is on. 3. Make sure the auto-throttle switch is off, or more time will be required for warm up. AUTO-THROTTLE SWITCH 13
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4. Turn the engine switch to START and hold it there until the engine starts. NOTE: l If a relay box is attached for remote control operation, make sure the switch on the relay box is turned off, or the engine will not start. 0 When the speed of the starter motor drops after a period of time, it is an indication that the battery should be recharged. 5. After the engine starts, let the engine switch return to ON. 14
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6. Turn the auto-throttle switch to AUTo after the engine has warmed up. I AUTO-THROTTLE SWITCH NOTE: The choke is operated automatically whenever a battery is connect- ed to the generator’s starting circuit. 15
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5. GENERATOR USE N To prevent electrical shock from faulty appliances, the generator should be grounded. Connect a length of heavy wire between the ground terminal and the ground source. CAUTION: l Limit operation requiring maximum power (EMS4000 : 4.0 kW, EMS4500 : 4.5 kW) to 30 minutes. For continuous operation, do not exceed the rated power (EMS4000 : 3.8 kW, EMS4500 : 4.0 kW). In either case, the total wattage of all appliances connected must be considered. l Do not exceed the cur
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AC applications 1. Start the engine and make sure the pilot lamp comes on. If not, the filament may be burnt out. 2. Turn the voltage selector switch to either position as required. When the switch is turned to “12OV ONLY” position, you can use only 120V AC. At “12OV/24OV” position, you can use both 120V and 240V receptacles. 3. Switch on the AC Circuit Breaker. 4. Plug in the appl’iance. CAUTION: Be sure that appliances do not exceed the rated load for more than 30 minutes, and never e
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DC application The DC terminals may be used for charging 12 volt automotive-type batteries only. m Batteries produce explosive gases. Keep sparks, flames, and cigarettes away. To prevent the possibility of creating a spark near the battery, connect charging cables first to the battery, then to the generator, and disconnect cables first at the generator. CAUTION: l Do not attempt to start an automobile engine while the generator is still con- nected to the battery. The generator may be d
