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Operating Instructions & Parts Manual 2ZRP8, 2ZRP9
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
®
Dayton Generator
specified in this manual.
Description
E E
5. When starting the generator, using
This Day
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Dayton Operating Instructions and Parts Manual 2ZRP8, 2ZRP9 ® Dayton Generator which have 3 prong plugs must be E plugged into extension cords and N electrical receptacles with 3 holes. Before operating any electrical item, G be sure it is in good repair. L I 13. Follow instructions in this manual when testing Ground Fault Circuit S Interrupter to insure reliable H operation. 14. Beware of using this equipment in confined spaces. Confined spaces, without sufficient fresh air ventilatio
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Dayton Operating Instructions and Parts Manual Models 2ZRP8, 2ZRP9 the generator is properly grounded. Install battery-operated carbon sealed properly, invisible vapors from Follow the correct procedure specified E monoxide alarms or plug-in carbon the fuel can travel along the ground in the section labeled “GROUNDING N monoxide alarms with battery back- and can be ignited by the appliance’s INSTRUCTIONS” up in your home, according to the pilot light or by arcs from electric G Only the 12
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Dayton Operating Instructions and Parts Manual 2ZRP8, 2ZRP9 ® Dayton Generator generator. Or, use a heavy duty, Washers (10), Axle Bracket (7), Washers 4. Fasten the Axle Support Brackets (7) E outdoor-rated extension cord that is (12), Axle (11), Bolts (13), Handle to the engine end of the generator N rated (in watts or amps) at least equal Assembly (14), Locknut (15). using four Bolts (5), four Washers G to the sum of the connected appliance (6) and four Locknuts (1). Tighten all 1. Raise
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Dayton Operating Instructions and Parts Manual Models 2ZRP8, 2ZRP9 NOTE: These engines are equipped with grounding provides a path of least properly grounded by use of a third wire a “Low Oil” shut-off system for engine E resistance for electric current to reduce or be “Double Insulated”. protection. If the engine fails to start, N the risk of electric shock. It is recommended to: check engine crankcase for oil. G Improper connection 1. Use electrical devices with 3 prong Pre-Operation of
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Dayton Operating Instructions and Parts Manual 2ZRP8, 2ZRP9 ® Dayton Generator •T o minimize gum deposits in your fuel when operated at high altitude with 3. Move choke lever to full choke. If re- E system and to insure easy starting, the carburetor modifications for high starting a warm engine, the choke N altitude use, will meet each emission do not use gasoline left over from should be left in the off position. standard throughout its useful life.Even G the previous season. (See Below) wi
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Dayton Operating Instructions and Parts Manual Models 2ZRP8, 2ZRP9 between starting attempts. Failure to 11. If GFCI receptacle(s) test correctly, 1. Remove all load by turning off follow these guidelines can damage the E firmly push the reset button to electrical appliances and unplugging starter motor. N restore power. A distinctive click electric cords. If the starter does not turn the engine should be heard or felt when this is G 2.A llow engine to run at idle speed to over, shut offt
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Dayton Operating Instructions and Parts Manual 2ZRP8, 2ZRP9 ® Dayton Generator STILL BE GROUNDED PER THE hear or feel a distinctive “click”. IF IDLE c OnTROL ADJUSTMENT: E THE GFCI FAILS TO RESET PROPERLY, GROUNDING INSTRUCTIONS LISTED ON NOTE: The automatic idle speed is set PAGE 14 FOR THE GFCI TO FUNCTION N DO NOT USE EITHER OUTLET OF THE between 2640 and 2940 RPM. PROPERLY AND PROTECT THE USER FROM G DUPLEX RECEPTACLE. Have the unit The idle speed has been pre-set at ELECTRICAL
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Dayton Operating Instructions and Parts Manual Models 2ZRP8, 2ZRP9 reduce the risk of burn injury, handle NOTE: Clean the foam pre-cleaner governed to operate at speeds close with care. Dispose of used oil properly. element every 25 hours of operation E to 3600 RPM (60Hz) throughout the (more often under extremely dusty or N operating load range. The no load 4. Drain oil while engine is warm, into a dirty condition) speed (before a load is applied) will be suitable container. G PaPeR aiR
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Dayton Operating Instructions and Parts Manual 2ZRP8, 2ZRP9 ® Dayton Generator 3.I nstall the spark arrester in the reverse 5.S tore the generator in a dry, well E Spark Plug Gap order of removal. ventilated place. (See recommendations) N Spark arrestors are available LONG TERM (MORE THAN MONTHS): G from your local Dayton Customer 1. Add gasoline conditioner and Service Representative. Other user L stabilizer at the specified lrequirements may apply, check with I concentration. your Fed
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Dayton Operating Instructions and Parts Manual Models 2ZRP8, 2ZRP9 Troubleshooting Chart E Symptom Possible Cause(s) Corrective Action N Engine will not start Engine switch is off. Turn engine switch to the ON position. G L Fuel Tank empty. Fill tank per instructions in this manual. I S Fuel Valve is off. Turn Fuel Valve on. H Inadequate engine oil. Check oil level. This engine is equipped with a low oil sensor. The engine cannot be started unless the oil level is above the prescribed lower l
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Dayton Operating Instructions and Parts Manual 2ZRP8, 2ZRP9 ® Dayton Generator LIMITED WARRANTY E E ® N N DAYTON ONE-YEAR LIMITED WARRANTY. DAYTON Generator, MODELS COVERED IN THIS MANUAL, ARE WARRANTED BY G DAYTON ELECTRIC MFG. CO. (DAYTON) TO THE ORIGINAL USER AGAINST DEFECTS IN WORKMANSHIP OR MATERIALS UNDER G NORMAL USE FOR ONE YEAR AFTER DATE OF PURCHASE. ANY PART WHICH IS DETERMINED TO BE DEFECTIVE IN MATERIAL L L OR WORKMANSHIP AND RETURNED TO AN AUTHORIZED SERVICE LOCATION, AS DAYTON D
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Dayton Operating Instructions and Parts Manual 2ZRP8, 2ZRP9 Notes E E N N G G L L I I S S H H 1
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Dayton Operating Instructions and Parts Manual 2ZRP8, 2ZRP9 For Repair Parts, call 1-800-323-0620 24 hours a day – 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list E E N N G G L L I I S S H H Figure 1 – Repair Parts Illustration for GEN-000-0GH0 091008 1
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Dayton Operating Instructions and Parts Manual Models 2ZRP8, 2ZRP9 Repair Parts 2ZRP8 Ref. Part Ref. Part E No. Description No. Qty. No. Description No. Qty. N 1 Engine 1-0152 1 36 Bolt 27-9574 14 G 2 Locknut 30-0159 3 37 External Lockwasher 29-1013 34 L 3 Washer 28-0022 6 38 Decal-Panel (See 34-9083) N/A Sep. 1 I 4 Locknut 30-0157 16 39 Control Panel 20-1118A01 1 5 Washer 28-0003 24 40 Breaker 32-0836 2 S 6 Isolator 33-0028 4 41 Receptacle 32-0832 1 H 7 Mounting Bracket
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Dayton Operating Instructions and Parts Manual 2ZRP8, 2ZRP9 For Repair Parts, call 1-800-323-0620 24 hours a day – 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list E E N N G G L L I I S S H H Figure 2 – Repair Parts Illustration for Generator-00-0GHE 091008 1
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Dayton Operating Instructions and Parts Manual Models 2ZRP8, 2ZRP9 Repair Parts 2ZRP9 Ref. Part Ref. Part No. Description No. Qty. No. Description No. Qty. 1 Locknut 30-0159 3 40 Screw 27-8942 2 2 Washer 28-0022 6 41 Bolt 27-0740 2 3 Locknut 30-0157 19 42 Receptacle- L5-30 32-0832 1 4 Washer 28-0003 30 43 Toggle Breaker 32-0837 1 5 Isolator 33-0028 4 44 Receptacle- L14-30 32-0831 1 E 6 Isolator Mounting Bracket 5-0236A01 4 39 Terminal Strip 32-0227 1 N 7 Bolt 27-0069 1 45
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Dayton Operating Instructions and Parts Manual 2ZRP8, 2ZRP9 For Repair Parts, call 1-800-323-0620 24 hours a day – 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list E E N N G G L L I I S S H H Figure – Repair Parts Illustration for 2-082 0820 18
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Dayton Operating Instructions and Parts Manual Models 2ZRP8, 2ZRP9 Repair Parts List for 2ZRP8 Generator Ref. Part Ref. Part E No. Description No. Qty. No. Description No. Qty. N 1 Nut 30-3007 4 9 Alternator Cap 52-0076 1 G 2 Alternator Flange 52-0071 1 10 Alternator End Cover 52-0073 1 L 3 Lockwasher 29-0110 4 11 Self Tapping Screw 27-9586 1 I 4 Bolt 27-8042 4 12 External Lockwasher 29-1013 1 5 Bolt 27-9593 2 13 Terminal Ring 52-0077 1 S 6 Hex Nut 30-6001 2 14 Terminal Sp
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Dayton Operating Instructions and Parts Manual 2ZRP8, 2ZRP9 For Repair Parts, call 1-800-323-0620 24 hours a day – 365 days a year Please provide following information: -Model number -Serial number (if any) -Part description and number as shown in parts list E E N N G G L L I I S S H H Figure – Repair Parts Illustration for 2-082 0820 20
