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1
W415-0616 / B / 02.18.08
$10.00 W415-0616 / B / 02.18.08
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2 TABLE of CONTENTS PG 3-5 INTRODUCTION 17-22 NPI40 INSTALLATIONS Warranty Minimum Clearance to Combustibles Warnings and safety precautions Minimum Mantle Clearances 6-10 GENERAL INTRODUCTION Rear or Top Vent Conversion Instructions General Instructions Installation Overview Pellet Quality Installation into a Masonry Fireplace Specifi cations Prior to Installation Heating Specifi cations Installation into a masonry fi replace Dimensions Horizontal Vent Installatio
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3 NAPOLEON ® Pellet Heaters are manufactured under the strict Standard of the World Recognized ISO 9001 : 2000 Quality Assurance Certifi cate. NAPOLEON ® products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The complete fi replace is thoroughly inspected by a qualifi ed technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON ®. NAPOLEON PELLET HEATERS PRESI
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4 WARNINGS AND SAFETY PRECAUTIONS W415-0616 / B / 02.18.08
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5 WARNINGS AND SAFETY PRECAUTIONS W415-0616 / B / 02.18.08
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6 GENERAL INTRODUCTION GENERAL INSTRUCTIONS Thank you for purchasing the Napoleon® Pellet Heater. This heater is designed for use with Pelletized Wood Only. Please read this entire manual before installation and use of this pellet fuel-burning room heater. Failure to follow these instruc- tions could result in property damage, bodily injury or even death. Keep this manual handy for future reference. This Pellet Heater, when installed, must be electrically grounded in accordance with the local
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7 DIMENSIONS Figures 1a-b NPS40 NPI40 with NI800 Flashing Shown Figures 2a-c W415-0616 / B / 02.18.08
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8 DIMENSIONS CONTINUED NPI40 with AK9 Adapter and CISK Flashing Shown Figures 3a-c W415-0616 / B / 02.18.08
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9 DIMENSIONS CONTINUED Figures 4a-c NPI40 with AK8 Adapter and GICSK Flashing Shown W415-0616 / B / 02.18.08
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10 SPECIFICATIONS EPA COMPLIANCE This heater is EPA exempt from Phase II requirements, but has Electrical Rating 115 Volts, 3.6 Amps, 60Hz been tested for emissions using EPA test methods by Warnock Watts During Start-Up Se- 400 (approximately) Hersey. quence Watts During Operation 180 (approximately) NPS40 Width 22 3/8" NPS40 Height 30 1/2" NPS40 Depth 26 5/8" Weight 210 Pounds Exhaust Collar 3" Intake Collar 2" NPS40 Hopper Cap. 55 Pounds NPI40 Hopper Cap. 45 Pounds EPA Exempt Burn Rate
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11 The heater must be grounded to SAFETY FEATURES the steel chassis of the mobile home (Some states do not require HIGH LIMIT SWITCH: this; check with your local building Your heater is equipped with a high limit switch. In the event that department). the temperature of the heater approaches an unsafe operating Figure 5 temperature, this switch will shut down the pellet feed, which will WARNING: DO NOT INSTALL IN eventually shut down the unit. If this happens, it is important to fi nd A
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12 GENERAL VENTING PELLET VENT MUST MAINTAIN A MINIMUM 3" CLEARANCE VENTING THE PELLET HEATER TO ANY COMBUSTIBLE (install vent at clearances specifi ed by the vent manufacturer). Use an approved wall thimble when passing the vent through DO NOT CONNECT THE PELLET VENT TO A VENT OR CHIM- walls and a ceiling support/fi re stop spacer when passing the vent NEY SERVING ANY OTHER APPLIANCE OR HEATER. through ceilings (maintain a 3" clearance to any combustibles). DO NOT INSTALL A FLUE DAMPER IN
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13 MINIMUM AIR TERMINAL INSTALLATIONS E C Figure 8 K J I B D B F A L G H E Illustration dimensions are to the center and the exhaust exit point of the vent. CLEARANCE Clearance above grade, veranda porch, deck or balcony. A 24 INCHES (Including Vegetation and Mulch) B 48 INCHES Clearance beside or below any windows or doors that open. Clearance above any window or door that opens. 12 INCHES* Vertical clearance to ventilated soffit located above the terminal within a horizontal 18 INCHES C distan
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14 NPS40 INSTALLATION MINIMUM CLEARANCE TO COMBUSTIBLES STRAIGHT INSTALLATION Through the Wall Installations Interior Vertical Vents Figure 10 Figure 9 CORNER INSTALLATION Through the Wall Vents Interior Vertical Vents Figure 11 Figure 12 NOTE: If interior vertical pellet vent is used, the clearance to the back wall is determined by the upward-turning elbow or "Tee". It will vary in depth depending on the brand of pellet vent used (it is approximately 5"). Before placing the heater, connect the
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15 VENTING INSTALLATION EXAMPLES HORIZONTAL EXHAUST THROUGH WALL INSTALLATION Figure 13 THROUGH WALL WITH VERTICAL RISE AND HORIZONTAL TERMINATION INSTALLATION Figure 14 W415-0616 / B / 02.18.08
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16 MINIMUM INSIDE VERTICAL CLEARANCES Vertical Cap Storm Collar Roof Flashing Vent must maintain 3” Ceiling Support clearance to combus- tibles. Figure 15 3” 2” Floor Protection Outside air (Recommended) (Installation showing inlet of out- side air in ventilated crawl space) CLASS A CHIMNEY RETROFIT Vertical Cap Storm Collar Roof Flashing Vent must maintain 3” Class A Chimney clearance to combus- Ceiling Support tibles. Figure 16 3” 2” Floor Protection Outside air (Recommended) (Installatio
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17 HEARTH MOUNT INSTALLATION NPI40 INSTALLATION Vertical Cap MINIMUM CLEARANCES TO COMBUSTIBLES Storm Collar Side wall to unit 8" Chimney Cap Maximum mantel depth 10" Mantel to top of unit 8" Top facing to unit 6 3/8" Side facing to unit 6" Floor protection* 6"* Figure 17 Pellet Liner Flue Cover Figure 18 Pellet Clean-out Vent * Floor Protection: Minimum 6" in front of door and to either side. tee MINIMUM MANTEL CLEARANCES 6” MIN Floor Protection Bring outside air to the stove
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18 NPI40 INSTALLATION OVERVIEW Figure 21 See the section “INSTALLATION - MINIMUM MANTEL CLEARANCES” Drywall (or other combustible material) See the section “MINIMUM FRAM- ING DIMENSIONS” See the sections “GENERAL VENTING” and “INSTALLATION” See the section “MINIMUM Side CLEARANCES TO Wall COMBUSTIBLES” See the section “INSTALLATION INTO A BUILT-IN ENCLOSURE” W415-0616 / B / 02.18.08
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19 INSTALLATION INTO A MASONRY FIREPLACE Figure 22 PRIOR TO INSTALLATION Stand-offs (See Dimensions on page 7) may be removed to fi t the insert into the fi replace. When installing the insert into a masonry fi replace, do not remove any bricks or masonry. If necessary, the damper plate may be removed from the smoke shelf, to accommodate the chimney liner. Do not weaken the structure, or reduce the protection for combus- tible materials to less then that required by the National Building Code.
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20 INSTALLATION INTO A FACTORY BUILT (METAL) FIREPLACE Figure 23 PRIOR TO INSTALLATION Stand-offs (See Dimensions on page 7) may be removed to fi t the insert into the fi replace. When installing the insert into a factory built fi replace, you must not modify any part that would alter the integrity in any way. Bolted or screwed together pieces (smoke shelf/defl ectors) may be removed, but must be able to be re-installed if the insert was removed. External trim pieces, which do not affect the op
