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1
W415-0442 / C / 09.01.03
W415-0594 / A / 02.15.07
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2 WARNINGS & SAFETY PRECAUTIONS W415-0594 / A / 02.15.07
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3 TABLE of CONTENTS PG 2-6 INTRODUCTION 22 BLOWER REPLACEMENT Warnings and safety precautions NSK OPTIONAL SCREEN KIT Warranty 23-27 OPERATING INSTRUCTIONS General Instructions Operating sounds & Smells General Information Starting a Fire Care of Glass & Plated Parts Draft Control 7 HI-EFFICIENCY HEATING Fuel Loading and Burn Cycle 7-14 INSTALLATION / FRAMING Re-loading the fireplace Location & Clearance Flash Fires Framing Overnight Burn Outside Combustion Air Ash Removal Mantel Clearance 27-28
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4 NAPOLEON products are manufactured under the strict Standard of the World Recognized ISO 9001 : 2000 Quality Assurance Certificate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives the quality product that you expect from NAPOLEON. NAPOLEON WOOD FIREPLACE PRESIDENT'S LIFETIME
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5 INTRODUCTION GENERAL INSTRUCTIONS 1. Combustion and dilution air is brought into the unit 4. A single air control regulates the burn rate. through the fresh air intake collars located on the top 5. Inside the firebox combustion takes place and ex- rear of the unit. hausts out the chimney. 2. The combustion air is brought into the firebox through 6. The optional blower can be installed to draw fresh many small holes in the airwash located at the top and outside air into the home (not recommend
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6 GENERAL INFORMATION CALIFORNIA PROP 65 WARNING: Use of this product may produce smoke which FEATURES contains chemicals known to the State of Califor- • Maximum log length of 32" nia to cause cancer, birth defects, or other repro- • Large firebox capacity - 4.8 cu ft. ductive harm. Do not use makeshift compromises during • Long burn time - up to 14 hours. installation. Do not block or restrict air, grille or lou- • Large glass doors for maximum visibility vre openings! Do not add a hood. •
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8" 7 HI-EFFICIENCY HEATING A HOT AIR GRAVITY VENT SYSTEM (NZ221) may be used to distribute heat to an adjoining room (located either above, or beside the room containing the fireplace) by way of vents. Air flow through this vent must be experimented with and the dampers of the grill adjusted manually to suit your requirements. This may take a few attempts; thereafter ad- justments should no longer be required as is normally expe- rienced with your central heating system registers. The hot air v
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8 LOCATION AND CLEARANCES MAINT MAINT MAINT MAINT MAINTAIN THESE MINIMUM CLEARANCES T AIN THESE MINIMUM CLEARANCES T AIN THESE MINIMUM CLEARANCES T AIN THESE MINIMUM CLEARANCES T AIN THESE MINIMUM CLEARANCES TO O O O O COMBUSTIBLES: COMBUSTIBLES: COMBUSTIBLES: COMBUSTIBLES: COMBUSTIBLES: The fireplace is Framed enclosure shipped with a set-up Rear - 0" to stand-offs (rear) face that is 1/8" larger Sides - 6" to sides* on the top, bottom Ceiling - 120" from the base of the unit and each side than
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9 WHEN USING A SOLID PACK CHIMNEY The fireplace face and enclosure ceiling must be framed using 2x4 metal studs. The minimum enclosure ceiling height is 7 feet. Non-combustible materials (cement board and metal studs) must be used. WHEN USING AN AIR COOLED CHIMNEY W415-0594 / A / 02.15.07
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10 The duct terminations must be located so they can not be OUTSIDE COMBUSTION AIR blocked (i.e. snowdrifts). 4' above grade is recommended. Make a 6 ½" inch hole to suit in an outside wall of the Note: Incorporate a vertical loop or trap house. From outside, place the fresh air hood into the hole, into air liners to reduce air flow when open side down. Seal with caulking and secure. unit is not in use. MANTLE CLEARANCES An optional combustible mantle must be a minimum of Insulating the in- 12
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11 HEARTH EXTENSION An acceptable 61½" x 20" non-combustible (ie: brick, stone Elevated hearths must be constructed of non- Elevated hearths must be constructed of non- Elevated hearths must be constructed of non- Elevated hearths must be constructed of non- Elevated hearths must be constructed of non- or ceramic tile) hearth extension must be installed. combustible materials such as cement blocks combustible materials such as cement blocks combustible materials such as cement blocks combustible
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12 HEARTH EXAMPLES ELEVATED HEARTH RAISED HEARTH ELEVATED / RAISED HEARTH W415-0594 / A / 02.15.07
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13 FACE PLATE, UPPER GRILL, KEYSTONE & DOOR INSTALLATION Right Door Handle 1 Remove the (operating) 4 facing template held - Insert the door rod through the in place with the 12 round hole of the latch ensuring screws shown. Dis- the flat edge of the “D” shaped card the screws and hole points towards the template. hinges. - Slide the end of the door rod through the bushing at the top of the door as shown. - Insert the handle shaft through the door and the latch. -Secure with 2 flat wash- ers and
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14 Place brass 5 6 washers onto the faceplate hinge bushing (2 extra washers are sup- plied in order to level the doors if needed). Install the air control threaded rod and knob. Slide the door hinge pin into the faceplate hinge bushing. To remove the doors, open them slightly and lift them out of the faceplate hinge bushings. CHIMNEY INSTALLATION A raised hearth together with the fireplace built on a raised If the chimney extends more than 5 feet above the roof, platform is recommended for eas
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15 STRAIGHT UP 2 ELBOWS 4 ELBOWS No Off-Set. Minimum overall chim- Single off-set with two 15°, 30° or Double off-set with four 15°, 30° or ney height is 15 feet. 45° elbows. Minimum overall 45° elbows. Minimum overall chim- chimney height is 15 feet. ney height is 15 feet. * The first flue offset closest to the top of the NOTE: 30° or 45° offsets may be installed back to back. unit must be a minimum distance of 12 inches from the top of the fireplace. 1. Move the fireplace into position. Try t
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16 OFFSET CHIMNEY INSTALLATION INSTALLING FLASHING AND STORM COLLAR The first flue offset closest to the top of the unit must be a minimum distance of 12" from the top of the fireplace. Remove the nails from the shingles above and to the sides of the chimney. Place the flashing over the chimney pipe Attach an elbow to the chimney section, angled toward the and slide underneath the sides and upper edge of the offset. Secure with 3 - #8X1/2" sheet metal screws. To shingles. Ensure that the chimney
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17 CONNECTION TO A MASONRY CHIMNEY The Napoleon Model NZ6000 may be connected to either a lined or unlined masonry chimney. IF THE CHIMNEY IS LINED, the flues must be made of vitrified clay and be in sizes of 8" square or 8" round (inside diameters) or 8"x12" with a minimum height of 15 feet above the fireplace. Eight inch round flues are recommended. Installation must conform to both national and local code requirements. IF THE CHIMNEY IS UNLINED, a stainless steel liner ANCHOR PLATE listed to
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18 AIR COOLED CHIMNEY INSTALLATION 1. Remove the knock out. AIR COOLED CHIMNEY REQUIREMENTS 2. Cut away the insulation to gain access to the ring. Use only the f Use only the f Use only the f Use only the f Use only the following br ollowing br ollowing br ollowing br ollowing brand and type of and and type of and and type of and and type of and and type of c c c c chimne himne himne himne himney y y y y. . . . . 3. Remove the ring secured by four screws. 4. Slide the starter collar through the
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19 FIREBRICK AND BAFFLE SECONDARY AIR TUBE INSTALLATION REMOVAL / INSTALLATION OPTIONAL NZ64 BLOWER KIT INSTALLATION The unit comes complete with a safety switch and a ther- Route a 120 Volt, 60Hz electrical supply (not supplied) from mally activated switch. the electrical box on the side of the unit to the electrical box on the blower housing. For complete instructions, see blower kit. W415-0594 / A / 02.15.07
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20 NZ64 BLOWER INSTALLATION This unit is supplied with a pressure switch and This unit is supplied with a pressure switch and This unit is supplied with a pressure switch and This unit is supplied with a pressure switch and This unit is supplied with a pressure switch and a thermally activated switch. Ensure that the a thermally activated switch. Ensure that the a thermally activated switch. Ensure that the a thermally activated switch. Ensure that the a thermally activated switch. Ensure that t
