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1
INSTALLER: THESE INSTRUCTIONS MUST BE CONVEYED TO AND REMAIN WITH THE HOMEOWNER.
CERTIFIED UNDER CANADIAN AND AMERICAN NATIONAL STANDARDS, CSA 2.33, ANSI Z21.88 FOR VENTED GAS FIREPLACE HEATERS AND CSA 22.2 NO. 46 FOR ELECTRIC AIR HEATER.
DIRECT VENT MILLIVOLT SYSTEM
INSTALLATION AND OPERATION INSTRUCTIONS FOR
COMBINATION ELECTRIC AND DIRECT VENT GAS FIREPLACE
NATURAL GAS MODEL GE38NT-M
PROPANE GAS MODEL GE38PT-M
CERTIFIED FOR CANADA AND UNITED STATES USING ANSI / CSA METHODS
WARNING: If th
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2 TABLE of CONTENTS PG 2-4 INTRODUCTION Log Placement Charcoal Embers Warranty Glowing Embers General Instructions Glowing Crystal Embers General Information Logo Placement Care of Glass & Plated Parts 19 BLOWER REPLACEMENT 5 - 11 VENTING Venting Lengths FLAME EFFECT BULB REPLACEMENT Air Terminal Locations 20 EMBER BED BULB REPLACEMENT Typical Vent Installations 20-21 OPERATION / MAINTENANCE Special Vent Installations Fireplace Operation Venting Application Flow Chart Hand Held Remote Operation
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3 NAPOLEON products are manufactured under the strict Standard of the world recognized ISO 9001 : 2000 Quality Assurance Certificate. NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test station. Once assembled the complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that you, the customer, receives
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4 Minimum inlet gas supply pressure is 4.5 inches water GENERAL INSTRUCTIONS column for natural gas and 11 inches water column for THIS GAS FIREPLACE SHOULD BE INSTALLED AND SERV- propane. Maximum inlet gas pressure is 7 inches water ICED BY A QUALIFIED INSTALLER to conform with local codes. column for natural gas and 13 inches water column for Installation practices vary from region to region and it is propane. Manifold pressure under flow conditions is 3.5 important to know the specifics tha
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5 FIGURE 1 VENTING For optimum performance it is recommended that all VENTING LENGTHS horizontal runs have a 1 inch rise per foot when using Use only Wolf Steel or Simpson Dura-Vent Model DV-GS Napoleon flexible vent components. venting components. Minimum and maximum vent lengths, A terminal shall not terminate directly above a sidewalk for both horizontal and vertical installations, and air termi- or paved driveway which is located between two sin- nal locations for either system are set out i
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6 AIR TERMINAL INSTALLATIONS FIGURE 2 INSTALLATIONS CANADIAN U.S.A. A 12 INCHES 12 INCHES Clearance above grade, veranda porch, deck or balcony. Clearance to windows or doors that open. B 12 INCHES 9 INCHES Clearance to permanently closed windows. C 12 INCHES* 12 INCHES* Vertical clearance to ventilated soffit located above the terminal within D 18 INCHES** 18 INCHES** a horizontal distance of 2 feet from the centerline of the terminal. 12 INCHES** 12 INCHES** Clearance to unventilated soffit. E
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7 TYPICAL VENT INSTALLATIONS For optimum performance, it is recommended FIGURES 3 that all horizontal runs have a 1 inch rise per foot. When terminating vertically, the vertical rise is a minimum 36 inches and a maximum 40 feet from the centre of the fireplace flue outlet. 40 FT MAX 3 FT MIN 7" SPECIAL VENT INSTALLATIONS PERISCOPE TERMINATION Use the GD201 periscope kit to locate the air termination above grade. The periscope must be installed so that when final grading is completed, the bottom
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8 DEFINITIONS ELBOW VENT LENGTH VALUES feet inches for the following symbols used in the venting calcula- 1° 0.03 0.5 tions and examples are: 15° 0.45 6.0 > - greater than 30° 0.9 11.0 > - equal to or greater than 45° 1.35 16.0 < - less than 90°* 2.7 32.0 < - equal to or less than H - total of both horizontal vent lengths (H ) and offsets T R (H ) in feet O * the first 90° offset has a zero value and is shown in H - combined horizontal vent lengths in feet R the formula as -90° H - offset facto
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9 TOP EXIT / HORIZONTAL TERMINATION when (H ) > (V ) FIGURE 7 t t Example 3: 90° Simple venting configuration (only one H H 4 1 90° elbow) V 2 See graph to determine the required ver- H H tical rise V for the required horizontal 3 2 T 90° run H . T V 1 FIGURE 9 V =4 ft 1 V = 1.5 ft 2 REQUIRED V = V + V = 4 + 1.5 = 5.5 ft T 1 2 VERTICAL H =2 ft 1 RISE IN H =1 ft 2 INCHES H =1 ft 3 V T H = 1.5 ft 4 H = H + H + H + H = 2 + 1 + 1 + 1. 5 = 5.5 ft R 1 2 3 4 H = .03(four 90° elbows - 90°) = .03(360°
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10 TOP EXIT VERTICAL TERMINATION when (H ) < (V ) Example 4: t t Simple venting configurations V FIGURE 10 2 FIGURE 11 90° H 3 90° V 1 90° H 2 H 1 90° See graph to determine the required vertical rise V for the T required horizontal run H . T V =5 ft 1 V = 10 ft 2 REQUIRED V =V + V = 5 + 10 = 15 ft T 1 2 VERTICAL RISE H =1 ft IN FEET 1 H =3 ft 2 V T H = 2.5 ft 3 H =H + H + H = 1 + 3 + 2.5 = 6.5 ft R 1 2 3 H =.03(four 90° elbows - 90°) O = .03(90 + 90 + 90 + 90 - 90) = 8.1 ft H =H + H = 6.5 + 8.
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11 TOP EXIT VERTICAL TERMINATION when (H ) > (V ) t t Simple venting configurations V =V + V + V = 2 + 1 + 1.5 = 4.5 ft See graph to determine the required vertical rise V for the T 1 2 3 T required horizontal run H . T H =6 ft 1 H =2 ft 2 H = H + H = 6 + 2 = 8 ft R 1 2 FIGURE 12 H =.03(four 90° elbows - 90°) O = .03(90 + 90 + 90 + 90 - 90) = 8.1 ft H =H + H = 8 + 8.1 = 16.1 ft T R O H + V = 16.1 + 4.5 = 20.6 ft T T Formula 1: H < 3V T T 3V = 3 x 4.5 = 13.5 ft T 16.1 > 13.5 Since this formu
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12 INSTALLATION WALL AND CEILING PROTECTION FOR SAFE AND PROPER OPERATION OF THE FIREPLACE, VERTICAL INSTALLATION FOLLOW THE VENTING INSTRUCTIONS EXACTLY. This application oc- NOTE: Only a clearance to combustibles of 1" all curs when venting FIGURE 17 around the vent pipe is required. through a roof. Installa- tion kits for various roof pitches are available from your Napoleon HORIZONTAL INSTALLATION dealer. See Accesso- ries to order the specific This application occurs when vent- kit required
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13 USING FLEXIBLE VENT COMPONENTS Use only approved aluminum flexi- EXTENDED HORIZONTAL ble liner kits marked: AIR TERMINAL INSTALLATION Use the GD220 vent kit and couplers for this application. If more than one length of liner needs to be used to reach the fireplace, couple them together as illustrated in FIGURE 20. Seal the joints using the same procedure as "Wolf Steel Approved Venting" as identified by the described in points 2 and 3. The vent system must be sup- stamp only on the 7” outer
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14 Do not nail through 7. If more liner needs to be used to reach the fireplace, the lower portion of the follow the same procedure as found in EXTENDED HORI- ZONTAL AIR TERMINAL INSTALLATION. The vent system flashing. Make must be supported approximately every 3 feet for both ver- weather-tight by seal- ing with caulking. tical and horizontal runs. Use Wolf Steel support ring as- Where possible, cover sembly or equivalent noncombustible strapping to main- the sides and top tain a clearance to
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15 VERTICAL VENTING INSTALLATION GAS INSTALLATION 1. Move the fireplace into position. Proceed once the vent installation is complete. 2. Fasten the roof support to the roof using the screws 1. Move the fireplace into position and secure using the provided. FIGURE 22. The roof support is optional. In this nailing tabs and/or secure to the floor through the ¼"diam- case the venting is to be adequately supported using ei- eter holes located at either end of the base. ther an alternate method suita
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16 It is not necessary to install a hearth extension with this MOBILE HOME INSTALLATION fireplace system. In Canada, mobile home installation may be vented hori- Note: In order to avoid the possibility of exposed insulation zontally or vertically. In the United States, it may only be or vapour barrier coming in contact with the fireplace body, it installed vertically. See "Vertical Venting" or "Horizontal Air is recommended that the walls of the fireplace enclosure Terminal Installation" for ins
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17 FINISHING L38 LOUVRE INSTALLATION DOOR REMOVAL & INSTALLATION FIGURE 37 a-c Lift up and remove the upper louvres. Open the valve control A door. Release the top and bot- tom door latches, located at the right side of the door. To close the door, repeat in re- verse order. The door latch holes are elongated for door levelling. The door may need to be lifted up at the right side before latching to ensure the door is level. GVFL LOUVRE INSTALLATION B Remove the protec- tive plastic wrap LOUVRE f
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18 LOG PLACEMENT TM PHAZER logs and glowing embers exclusive to Napoleon Fire- places, provide a unique and realistic glowing effect that is different in every installation. Take the time to carefully po- sition the glowing embers for a maximum glowing effect. Log colours may vary. During the initial use of the fireplace, the colours will become more uniform as colour pigments 6 burn in during the heat activated curing process. FIGURE 38a-d 4. Place the bottom of log #6 against the right side of
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19 BLOWER REPLACEMENT 1. Before proceeding, turn off the power to the unit. SCREWS 2. Turn the pilot light off. 3. Remove the logs and place in a location where they will not be damaged. FIGURE 41 FLAME EFFECT 4. Remove the 2 side metal brick panels by re- SCREWS moving the two securing FIGURE 44 screws on the front of the 7. Remove the flame effect panel by removing the 6 screws. panels. FIGURE 45 FLAME GENERATOR FIGURE 42 REAR DOOR 8. Remove the flame generator by sliding to the left and dislo
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20 EMBER BED BULB REPLACEMENT FIGURE 48 FIGURE 47 LIGHT SOCKET 1. Remove the lower control panel by removing the 8 se- 2. Hold the lower portion of the light socket and turn curing screws. clockwise to remove. 3. Pull the bulb straight out of the socket and replace the bulb being careful not to touch the quartz portion with your fingers. 4. To put back together, reinstall the control panel removed in step 1. OPERATION FIREPLACE OPERATION FIGURE 50 To operate the gas features, the pilot needs to
