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USER MANUAL
RKP-II
Radial Piston Pump
CA53461-001; Version 1.0, 10/07
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Copyright © 2007 Moog GmbH Hanns-Klemm-Strasse 28 71034 Böblingen Germany Telephone:+49 7031 622-0 Fax: +49 7031 622-191 Email: sales@moog.com Website Address: http://www.moog.com/Industrial All rights reserved. No part of the User Manual may be reproduced in any way or form (print, photocopy, microfilm or by any other means) or edited, duplicated or distributed with electronic systems without our prior written consent. Offenders will be held liable for the payment of
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Table of Contents Table of Contents Copyright ................................................................................................................................................... A List of Tables .............................................................................................................................................iv List of Figures .................................................................................................................................
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Table of Contents 3.5.3 Remote Pressure Compensator with Mooring Control, H2 .......................................... 18 3.5.4 Load Sensing Compensator, J1 ................................................................................... 19 3.5.5 Load Sensing Compensator with p-T Control Notch, R1.............................................. 20 3.5.6 Mechanical Stroke Adjustment, B1............................................................................... 21 3.5.7 Servo Control, C1...
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Table of Contents 10 Spare Parts, Accessories, Repairs ........................................................57 11 Index.........................................................................................................59 12 Appendix..................................................................................................61 12.1 Declaration of Conformity ........................................................................................................ 61 12.2 Manufacturer's
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List of Tables List of Tables Tab. 1: Supplemental Documentation............................................................................................................ 2 Tab. 2: Description of the Compensator Options......................................................................................... 15 Tab. 3: General Technical Data ................................................................................................................... 27 Tab. 4: Operating Conditions ......
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List of Figures List of Figures Fig. 1: Configuration Radial Piston Pump RKP-II ....................................................................................... 11 Fig. 2: Scope of Delivery............................................................................................................................. 12 Fig. 3: Nameplate for Radial Piston Pump RKP-II...................................................................................... 13 Fig. 4: Cross Section Radial Piston Pu
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List of Figures For your Notes. vi UserManualRKP-II(CA53461-001;Version1.0,10/07) ©2007MoogGmbH
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1 General Information Information on the User Manual 1 General Information 1.1 Information on the User Manual The User Manual at hand refers solely to the radial piston pumps in the series Information on the User RKP-II and is an integral part of the product. It describes the intended use and Manual safe application of the product in all phases of operation. 1.1.1 Target Groups 1.1.1.1 Operator Among other things, the operator must ensure that the trained staff working Target Group: Operator wi
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Supplemental Documentation 1 General Information 1.1.5 Warning Labels Warning Labels DANGER Denotes safety instructions, which are meant to warn of an imminent danger of death or serious bodily injury or of significant property damage. Non-observance of these safety instructions will inevitably lead to death, serious injuries (crippling injuries) or significant damage to property! WARNING Denotes safety instructions, which are meant to warn of possible danger of death or serious bodily inju
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1 General Information Environmental Safety 1.3 Environmental Safety 1.3.1 Emissions If operated properly according to instructions, typically no dangerous emissions Environmental Safety: emanate from the radial piston pump. Emissions 1.3.2 Disposal When disposing of the radial piston pump, its spare parts or accessories, Environmental Safety: packaging material no longer needed, hydraulic fluid or additives and Disposal substances needed for cleaning purposes, the respective country-specific
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Responsibilities 1 General Information 1.4 Responsibilities Responsibility of the The manufacturer and the operator of the machinery are both responsible to manufacturer and that of see that the planning and execution of the work performed with and to the the operator of the radial piston pump as well as all interactions with the radial piston pump are machinery carried out in accordance with the instructions given in this User Manual and in the relevant supplemental documentation for each r
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1 General Information Warranty and Liability 1.5 Warranty and Liability In principle, our general terms and conditions for delivery and payment apply. These shall be available to the buyer at the latest at the time the sales contract is completed. Among other things, warranty and liability claims are excluded for personal Limits to Warranty and injury or property damage should they be the result of one or more of the Liability following causes: • Work performed with and to the radial piston p
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Manufacturer's Declaration and Declaration of Conformity 1 General Information 1.6 Manufacturer's Declaration and Declaration of Conformity Manufacturer's The declaration of conformity is of significance in the event the radial piston Declaration and pump is utilized in an explosive area. Declaration of Conformity The manufacturer's declaration is of significance when the radial piston pump is utilized in a non-explosive area. The radial piston pump RKP-II conforms to the standards listed in
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2 Safety Intended Use 2Safety 2.1 Intended Use The Radial Piston Pump RKP-II is a work machine used to produce hydraulic Intended Use displacement. Certain versions of the radial piston pumps are fitted with an additional safety function for locking (not a hermetic sealing function) the hydraulic displacement. Use Environment: The radial piston pump is designed to control and regulate pressures and displacements in commercial applications. Obvious Misuse: Operating the unit outside of the spe
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Organizational Measures 2Safety For its intended use, the following applies: • Observance of the User Manual • Handling the Radial Piston Pump safely Chap. "2.2.1 Safe Operation", Page 8 • Adhering to the inspection and maintenance instructions from the manufacturer and the operator of the machinery. • Following all of the corresponding relevant supplemental documentation in accordance with the application • Observing the relevant manufacturer's safety standards and those of the operator of
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2 Safety Organizational Measures Qualified users are skilled professionals, who have been trained to carry out Qualified Users these tasks and who have the required knowledge and experience. In particular, such skilled professionals must be licensed to operate, ground and label machines, systems and electric circuits in accordance with applicable safety standards. Project planners must be familiar with the safety concepts for automated technology. 2.2.3 Structural Modifications In order to p
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General Safety Instructions 2Safety 2.3 General Safety Instructions General Safety • Any and all work to the Radial Piston Pump may only be performed by Instructions user's qualified to do so and those authorized. Chap. "2.2.2 Selecting and Qualifying Staff", Page 8 • The technical data and especially the information shown on the Radial Piston Pump's nameplate are to be observed and adhered to. Chap. "4 Technical Data", Page 27 2.3.1 Specific Phases of Operation General Safety 2.3.1.1 Moun
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3 Product Description Configuration 3 Product Description 3.1 Configuration Configuration Pos. Description 1 Control piston 2 Rolling bearing 3 Drive shaft 4Drain Port 5 SAE piping connection 6 Sliding stroke ring 7 Slipper pad with working piston 8 Housing 9 Compensator Fig. 1: Configuration Radial Piston Pump RKP-II ©2007MoogGmbH UserManualRKP-II(CA53461-001;Version1.0,10/07) 11
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Scope of Delivery 3 Product Description 3.2 Scope of Delivery Scope of Delivery Pos. Description 1 Radial Piston Pump RKP-II 2Cap 3 Flange cover 4 Transport protection for shaft ends Fig. 2: Scope of Delivery When pump stages are delivered, the through-drive is closed with a cap. The caps are not suitable for operational purposes. Included in the scope of delivery: • Radial piston pump RKP-II with flange covers, caps and transport protection for the shaft ends, preserved • User manual with add
