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CATALOG NO.: RM-001
Effective : 01-15-02
Replaces: 03-15-01
OPERATING AND
INSTALLATION
INSTRUCTIONS
Models 136-1826
MODEL
SERIAL NUMBER
INSTALLATION DATE
START UP DATE
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids or other combustible
materials in the vicinity of this or any other appliance. To do so may result in an explosion
or fire.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury o
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INDEX 3 COPPER SANIMASTER AND TYPHOON HOT WATER HEATERS 4 Specification Data 7 INTRODUCTION INSTALLATION GUIDELINES 8 Base Requirements 9 Combustible Construction Clearances 10 Combustion Air Supply Outdoor Venting 12 Indoor Venting 16 Power Venting Outdoor Heaters Vent Damper Installation 18 Piping (Gas and Water) 20 Cold Water Supply 21 Hot Water Supply Heater 22 Piping Diagram - 1 Heater 1 Tank Thermostat Supplied 23 Piping Diagram - 1 Heater 2 Tank 24 Piping Diagram - 1 Heater 3 Ta
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COPPER SANIMASTER AND TYPHOON HOT WATER HEATERS Series GB for circulating tank systems 136 through 1826 MBTUH Model Applications Hot water Supply Heaters are designed to provide hot water service to a variety of applications when used in conjunction with an appropriately sized storage tank. Models are available for indoor or outdoor installations, and controls and pump are factory tested and mounted.* Construction Features 1. All copper high efficiency heat exchanger. 2. Factory mounted pump su
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SPECIFICATION DATA MBH Natural Gas Sanimaster Typhoon STYLE MODEL (Indoor) (Outdoor) In- Out- Door Door Input Output Input Output ELECTRICAL RATINGS 136 136.0 112.0 136.0 112.0 Model 181 181.0 148.0 181.0 148.0 Size With Pump 264 264.0 216.0 264.0 216.0 136-264 3.4 amps @ 120V(1/8 hp pump) 331 334.0 274.0 334.0 274.0 331-399 3.6 amps @ 120V(1/6 hp pump) 399 399.0 327.0 399.0 327
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5
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SHIPPING WEIGHT Height Jacket Gas Flue Water Reference LBS (APPROX) Height Conn. Dia. to MODEL Width Overall Connection Drawing C G J K SIZE Indoor Outdoor B H L A Less Pump W/Pump 1 30-1/8 6 136 45 1/2 1-1/4 9-1/4 24-1/8 160 210 12-1/16 181 62-5/8 38 3/4 1-1/2 6 18-1/4 182 232 11-1/8 264 62-7/8 38 3/4 7 22-3/8 1-1/2 255 205 10-3/4 2 331 38 3/4 8 63-3/4 1-1/2 25-3/4 225 275 38 3/4 12-1/2 9 399 65-3/8 1-1/2 29-1/4 244 294 33 1 10 512 57 2 25-3/8 32-3/4
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A. INTRODUCTION WE RECOMMEND THAT THIS MANUAL BE REVIEWED THOROUGHLY BEFORE INSTALLING THE WATER HEATER. SHOULD ANY QUESTIONS ARISE, NOT COVERED BY THIS DATA, CONTACT YOUR LOCAL DISTRIBUTOR OR THE SERVICE DEPARTMENT AT THE FACTORY. MODEL IDENTIFICATION The model number of the water heater is found on the rating plate. Each model number identifies the application, the construction and the function of the water heater , and provides a positive means of identification for application, insta
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BASE REQUIREMENTS Indoor water heaters must be installed on a level noncombustible surface, except as noted below. Do not install on carpeting. Heater sizes 926 to 1758 Typhoon (Outdoor) are supplied with a combustible flooring base as standard. The following chart lists the part number required for a combustible base, for water heaters supplied without a combustible base. COMBUSTIBLE FLOOR BASE BOILER PART BOILER PART BOILER PART BOILER PART 136 0017
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COMBUSTIBLE CONSTRUCTION CLEARANCES The water heater should be positioned to provide the minimum clearances from combustible surfaces and to provide sufficient space for servicing the unit as follows. MINIMUM CLEARANCES: PROTECTED SURFACES Clearances to surfaces installed in rooms which are large (2) in comparison with size of heater. Rear 12" 9 6 4 6 4 4 4 4 Left Side 12" 9 6 4 6 4 4 4 4 136 Right Side 6" 5 3 3 6 2 3 3 3 Indoor Top 42" 42
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COMBUSTION AND VENTILATION AIR SUPPLY CAUTION: Combustion air must not be contaminated by corrosive chemical fumes which can damage the heater and void the warranty. IMPORTANT: Adequate air must be provided for proper combustion and ventilation of the surrounding area. An inadequate supply of combustion air will result in incomplete combustion and eventual sooting of the heater. Insufficient ventilation will cause excessive heat and rapid deterioration of electronic and electrical components.
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2. Snap tabs into keyholes so as not to pull out. MODELS 926-1758 Heater shipped with outdoor vent terminal factory installed. INDOOR HEATERS Indoor Installations MODEL 136 Step 1: Shut off main electrical per switch to heater. Step 2: Turn heater manual switch located in upper control panel to the "OFF" position. Step 3: Shut off gas supply and water supply to the MODELS 512 - 825 heater. Step 4: Mount drafthood on boiler and attach with the 4 Step 1: Lower outdoor "Stackless" top on to unit. s
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Step 7: Remove door and locate wire from roll out sensor to Hi Limit with the male/female connector. Fig. #8947 Step 8: Disconnect male/female connector and attach to the 2 wires from drafthood vent sensor harness. MODELS 181-399 VENT TERMINAL/INDOOR STACK INSTALLATION 1. Remove the louvered jacket top by removing 6. Attach the three (3) mounting brackets to the four (4) #10 flat head screws. stack using the screws provided and the holes 2. If originally installed, remove "Pagoda" top that are
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MODELS 181-399 Step 1. Shut off main electrical power switch to heater. Step 2. Turn heater manual switch located in upper control panel to the "OFF" position. Step 3. Shut off gas supply and water supply to the heater. Step 4. Mount drafthood on top of boiler as shown on page 8. Drafthood should be positioned with the vent sensor located on the front right side as shown. Step 5. Remove plastic plug from left side of boiler jacket and install plastic grommet provided. Step 6. Route flue sensor
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MODELS 962 - 1826 Locate and assemble as shown below. Secure with screws supplied in envelope in carton. Fig. #8265.0 WARNING: Indoor heaters require a drafthood that must be connected to a vent pipe and properly vented to the outside. Failure to follow this procedure can cause fire or fatal carbon monoxide poisoning. Vent piping the same size or larger than the draft hood outlet is recommended, however, when the total vent height is at least ten (10) feet (draft hood relief opening to vent ter
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At the time of removal of an existing heater, the following (d) Place in operation the appliance being inspected. steps shall be followed with each appliance remaining Follow the lighting instructions. Adjust thermostat connected to the common venting system placed in so appliance will operate continuously. operation, while the other appliances remaining con- nected to the common venting system are not in opera- (e) Test for spillage at the draft hood relief opening tion. after 5 minutes of ma
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POWER VENTING Heaters may be connected to systems requiring mechanical draft exhaust fans. The installation must be engineered by competent personnel in accordance with the latest edition of ANSI Z 223.1, local codes and with the supplier of the fan. Particular attention must be given to the type of vent pipe used, its size and location. Suitable interlocks must be provided to prevent heater operation until the fan is operating as designed. OUTDOOR WATER HEATERS The point from where the flue p
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MOUNTING On vertical vents, the vent damper may be mounted with the actuator in any position. On horizontal vents, do not mount the actuator either directly above or directly below the vent pipe; mount the vent damper actuator to the side of the vent. The vent damper is set up for a continuous pilot system. If the vent damper is installed on an intermittent Pilot or Direct Spark Ignition equipped system, the energy savings of the vent damper can be improved by plugging the hole in the vent dam
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PIPING: General. Consult particular heater section for specific information. a. GAS Gas piping must be installed in accordance with the latest edition of the National Fuel Gas Code ANSI Z 223.1 and other local or regulatory agency codes that have jurisdiction. 1. Check heater rating plate for Correct Fuel Gas Rated input to meet local conditions such as altitude, gas specification, etc. 2. Piping from meter must be of sufficient size to provide the required amount of gas at flowing press
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CAUTION: The heater and its manual shut off valve must be disconnected from the gas supply during any pressure testing of that system at test pressures in excess of 1/2 psig (3.45 KPA). Dissipate test pressure in the gas supply line before reconnecting the heater and its manual shut off valve to gas supply line. FAILURE TO FOLLOW THIS PROCEDURE MAY DAMAGE THE GAS VALVE. OVER PRESSURED GAS VALVES ARE NOT COVERED BY WARRANTY. The heater and its gas connections shall be leak tested before pl
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b. WATER Water piping should be installed according to the local code requirements, ASHRAE, ASPE and BOCA or other regulatory agencies. COLD WATER SUPPLY The cold water supply piping, to the heater must be adequate to handle the design load requirements of the hot water system. The following table illustrates the flow and minimum pipe sizes. Min Min Min Model Flow Pipe Model Flow Pipe Model Flow Pipe Size GPM NPT Size GPM NPT Size GPM NPT 136 22 1-1/4 825 85 2 1413 90 2-1/2 181 30
