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P/N: IS3200
Rev. D
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OWNER’S MANUAL
INSTALLATION, OPERATION, & PARTS
*50HZ Models are not UL Listed.
™
TriStar Pump Series
The Hayward TriStar Pump is specifically engineered for the demanding requirements of today’s in-ground swimming pool/spa that is
equipped with large capacity filt
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™ TriStar Pump Series ____________________ _____________________________Page 2 of 15 IMPORTANT SAFETY INSTRUCTIONS Before installing or servicing this electrical equipment, turn power supply OFF. Basic safety precautions should always be followed, including the following: Failure to follow instructions may result in injury. This is the safety-alert symbol. When you see this symbol on your pump or in this manual, look for one of the following signal words and
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™ TriStar Pump Series __________ _____ ________________________________Page 3 of 15 WARNING – It is required that licensed electricians do all electrical wiring. Risk of Electric Shock. Hazardous voltage can shock, burn, and cause death or serious property damage. To reduce the risk of electric shock, do NOT use an extension cord to connect unit to electric supply. Provide a properly located electrical receptacle. All electrical wiring MUST be in conforman
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™ TriStar Pump Series __________ _____ ______________________________ Page 4 of 15 WARNING – Hazardous Pressure. Pool and spa water circulation systems operate under hazardous pressure during start-up, normal operation, and after pump shut-off. Stand clear of circulation system equipment during pump start-up. Failure to follow safety and operation instructions could result in violent separation of the pump housing and cover due to pressure in the system, whi
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™ TriStar Pump Series__________ _____ ______________________________ Page 5 of 15 Product Specifications HP FR “A” MR “A” ½ 13 5/8” - ¾ 13 7/8” 13 3/8” 1 14 3/8” 13 7/8” 1 * 14 3/8” - 1 ½ 14 7/8” 13 7/8” 1 ½ * 14 7/8” 14 3/8” 2 14 7/8” 15 1/8” 2 * 14 7/8” 14 7/8” 2 ½ - 14 7/8” 2 ½ * - 14 7/8” 3 17 1/8” 15 5/8” 3 ** 14 1/2” - * Two-Speed Pump ** Three-Phase Pump Installation Instructions WARNING – This product should be installed and se
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™ TriStar Pump Series __________ _____ _______________________________ Page 6 of 15 Pump Mounting (cont’d.) WARNING – Hazardous Pressure. Pumps, filters, and other equipment/ components of a swimming pool filtration system operate under pressure. Incorrectly installed and/or improperly tested filtration equipment and/or components may fail resulting in severe personal injury or death. Plumbing Use Teflon tape to seal threaded connections on molded pla
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™ TriStar Pump Series __________ _____ _______________________________ Page 7 of 15 Electrical (cont’d.) Voltage Voltage at motor MUST NOT be more than 10% above or below motor name plate rated voltage, or motor may overheat, causing overload tripping and reduced component life. If voltage is less than 90% or more than 110% of rated voltage when motor is running at full load, consult power company. Grounding And Bonding Install, ground, bond, and wire mo
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™ TriStar Pump Series ___________________ ______________________________Page 8 of 15 WARNING – All suction and discharge valves MUST be OPEN, as well as filter air relief valve (if available) on filter, when starting the circulating pump system. Failure to do so could result in severe personal injury. Starting/Priming the Pump: Fill strainer housing with water to suction pipe level. If water leakage occurs from anywhere on the pump or filter, DO NOT
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™ TriStar Pump Series ___________________ ______________________________Page 9 of 15 Storage/Winterization WARNING – Separation Hazard. Do not purge the system with compressed air. Purging the system with compressed air can cause components to explode, with risk of severe injury or death to anyone nearby. Use only a low pressure (below 5 PSI), high volume blower when air purging the pump, filter, or piping. ATTENTION – Allowing the pump to freez
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™ TriStar Pump Series ___________________ ______________________________ Page 10 of 15 Removing the Impeller (See Parts Diagram on page 11 of this manual for pump component locations.) 3. Remove the motor canopy by removing the two (2) screws and pulling the canopy away from the motor. 4. To prevent motor shaft from turning, carefully place a 7/16" open-end wrench over the two (2) flats on the end of the shaft. 5. Rotate the impeller screw (item #10) clo
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™ TriStar Pump Series ___________________ _____________________________Page 11 of 15 Replacement Parts Parts Diagram Detail of motor canopy with screws. Parts Listing Ref. No. Part No. Description Ctn. Qty. 1 SPX3200UNKIT Union Connector Kit (Includes Union Nut, Union Connector, Union Gasket - 2 ea.) 1 2 SPX3200UG Union Gasket 1 3 SPX3200A Pump Strainer Housing, 2” x 2 1/2” with Drain Plugs, threaded style 1 4 SPX3200DLS Strainer Cover Kit (Inc
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™ TriStar Pump Series ___________________ _________________________ Page 12 of 15 Parts Listing (cont’d.) Ref. No. Part No. Description Ctn. Qty. 12 SPX3205C Impeller for ½ HP with Impeller Screw 10 SPX3207C Impeller for ¾ HP with Impeller Screw 10 SPX3207CM Impeller for 1 HP with Impeller Screw (Max Rate) 10 SPX3210C Impeller for 1 HP with Impeller Screw (Full Rate) 10 SPX3215C Impeller for 1 ½ HP with Impeller Screw 10 SPX3220C Impeller for 2 HP
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™ TriStar Pump Series ____________________Page 13 of 15 Troubleshooting Motor Will NOT Start – Check For: Make sure the terminal board connections agree with the wiring diagram on motor data plate label. Be sure motor is wired for available field supply voltage (see pump operating label). 1. Improper or loose wiring connections; open switches or relays; tripped circuit breakers, GFCI’s, or blown fuses. Solution: Check all co
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™ TriStar Pump Series ___________________ ____________________________ Page 14 of 15 Low Flow – Generally, Check For: (cont’d.) 2. Undersized pool piping. Solution: Correct piping size. 3. Plugged or restricted discharge line of filter, valve partially closed (high gauge reading). Solution: Sand filters – backwash as per manufacturer’s instructions; D.E. filters – backwash as per manufacturer’s instructions; Cartridge filters – clean or replace cartridge.
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™ TriStar Pump Series Page 15 of 15 ® HAYWARD LIMITED WARRANTY This pump was inspected before shipment from our plant. To original purchasers of this pump, Hayward Pool Products, Inc., 620 Division Street, Elizabeth, New Jersey, warrants its products free from defects in materials and workmanship for a period of ONE (1) year from the date of purchase. Parts which fail or become defective during the warranty period, except as a result of free
