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2150EX Area Velocity
Flow Module
Installation and Operation Guide
Part #69-2003-347 of Assembly #60-2004-347
Copyright © 2004. All rights reserved, Teledyne Isco, Inc.
Revision K, May 1, 2007
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Foreword This instruction manual is designed to help you gain a thorough understanding of the operation of the equipment. Teledyne Isco recommends that you read this manual completely before placing the equipment in service. Although Teledyne Isco designs reliability into all equipment, there is always the possi- bility of a malfunction. This manual may help in diagnosing and repairing the malfunc- tion. If the problem persists, call or e-mail the Teledyne Isco Technical Service Department for a
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2150EX Area Velocity Flow System Safety Information 2150EX Area Velocity Flow System Safety Information General Warnings Before installing, operating, or maintaining this equipment, you should read this entire manual. While specific hazards may vary according to location and application, it is still helpful to read this safety section (which is specific to the 2150EX) and the general safety information contained in Appendix E. If you have any questions regarding the equipment or its installation
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2150EX Area Velocity Flow System Safety Information Hazard Symbols The equipment and this manual use symbols to warn of hazards. The symbols are explained below. Hazard Symbols Warnings and Cautions The exclamation point within the triangle is a warning sign alerting you of important instructions in the instrument’s manual. The lightning flash and arrowhead within the triangle is a warning sign alert- ing you of “dangerous voltage” inside the product. Symboles de sécurité Ce symbole signale l’e
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2150EX Area Velocity Flow System Safety Information 2150EX Module Connected to 2191EX Battery Module and AV2150EX Sensor Installation should be completed with adherence to local require- ments for ATEX Group II, Category 1G or 2G equipment as appropriate, and should be done by trained and qualified per- sonnel. Designed for safety The purpose of intrinsic safety is to limit the energy available to a given circuit or device to a level where electrical discharge (sparking) cannot ignite the hazard
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2150EX Area Velocity Flow System Safety Information Labels Read all labels carefully before installing the equipment! The 2150EX and its components are clearly labeled with color and/or text so you know what can be located in a safe or haz- ardous area (see figure below). For example, on the label shown below, light blue is used to indicate the intrinsically safe end and yellow to indicate the non-protected end of the cable and con- nector. Example of Safe and Hazardous Area Labeling on RS232EX
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2150EX Area Velocity Flow System Safety Information Where applicable, the labels contain other information, such as voltage, serial number identification, etc. For example, the label shown below indicates the maximum input voltage (U ), input i current (I ), and input power (P ) that can be applied to the i i 2150EX network port without invalidating intrinsic safety. It also shows the internal capacitance (C ), and internal inductance i (L ) that must be allowed by any power source. i Example of
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2150EX Area Velocity Flow System Safety Information Installation Installation of the 2150EX system is described in this manual. Typical round-pipe installations are shown in Figures 2-1 and 2-2, and Appendix E provides information on general safety pro- cedures for work in manholes and sewers. When the equipment is installed in accordance with the instruc- tions in this manual, it will not be subjected to dangerous mechanical or thermal stresses. It should not be installed where it may be attac
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2150EX Area Velocity Flow System Table of Contents Section 1 Introduction 1.1 Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.1.1 2150EX Area Velocity Flow System Overview . . . . . . . . . . . . . . . . . . . . . . . 1-2 1.1.2 Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1.1.3 Velocity . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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2150EX Area Velocity Flow System Table of Contents 3.3 Program Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 3.3.1 Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 3.3.2 Zero Level Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 3.3.3 No Velocity Data and Flow Rates . . . . . . . . . . . . . . . . .
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2150EX Area Velocity Flow System Table of Contents D.2 Planning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2 D.3 Adverse Atmospheres. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2 D.4 Entering Manholes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2 D.4.1 Traffic Protection . . . . . . . . . . . . . . . . . . . . .
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2150EX Area Velocity Flow System Table of Contents List of Tables 1-1 2150EX Area Velocity Flow Module - Top and Bottom Views . . . . . . . . . . . . . . . . 1-4 1-2 2150EX Area Velocity Flow Module - Top Right View . . . . . . . . . . . . . . . . . . . . . 1-5 1-3 Components – AV2150EX Area Velocity Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 1-4 Battery Components - 2191EX and 2196EX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 1-5 Technical Specification
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2150EX Area Velocity Flow Module Section 1 Introduction 1.1 Product Description The 2150EX Area Velocity Flow Module is part of Isco’s 2100 Series. The 2100 Series measures parameters of open channel flow streams. The intrinsically safe 2150EX is intended for use in potentially explosive atmospheres, and complies with ATEX Directive 94/9/EC. The 2150EX is Group II, Category 1G or 2G equipment as appropriate for use in Hazardous Zones 0, 1, and 2. The purpose of intrinsic safety is to limit the
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2150EX Area Velocity Flow Module Section 1 Introduction 1.1.1 2150EX Area Velocity The 2150EX measures liquid level and average stream velocity, Flow System Overview and calculates the flow rate and total flow. The liquid level and velocity measurements are read from an attached Area Velocity AV Module (AV) Sensor that is placed in the flow stream. Flow rate calcula- tions are performed internally using the measured parameters from the AV Sensor. Additionally, the 2150EX can measure its input vo
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2150EX Area Velocity Flow Module Section 1 Introduction Circuits internal to the module compare the frequencies of the sound waves and extract the difference. An increase or decrease in the frequency of the reflected wave indicates forward or reverse flow. The degree of change is proportional to the velocity of the flow stream. 1.1.4 Flow Rate Using measurements from the AV Sensor, the 2150EX can cal- culate the flow rate. Many different flow rate conversion methods are supported: � Area Veloci
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2150EX Area Velocity Flow Module Section 1 Introduction Rollover Memory Whether the measurements are stored at the primary or sec- ondary rate, they are stored in a rollover type of memory. When full, the module overwrites the oldest data with the newest readings. 1.2 Identifying Module The various components of the 2150EX are shown in Figures 1-1 through 1-4. Items referenced in the figures are described in Components Tables 1-1 through 1-4. Top View 3 2 1 5 Bottom View 4 6 7 Figure 1-1 2150EX
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2150EX Area Velocity Flow Module Section 1 Introduction 1 2 3 4 5 Figure 1-2 2150EX Connected to 2191EX- Top Right View Table 1-2 2150EX Area Velocity Flow Module - Top Right View Item No. Name Description Fig. 2-2 1 Carrying Handle Used to lift and carry the unit. 2 Communication Connector Upper communication port, used to connect to another module (shown capped) or to a PC running Flowlink software. 3 Cap Holder Used to store the connector cap. 4 AV Sensor Receptacle Port used to attach the
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2150EX Area Velocity Flow Module Section 1 Introduction 2 1 4 3 Figure 1-3 Components – AV2150EX Area Velocity Sensor Table 1-3 Components – AV2150EX Area Velocity Sensor Item No. Name Description Fig. 1-3 1 Connector Cap Protects the connector. When the connector is not in use, this cap must be in place to prevent damage to the connector pins and reference air tubing. 2 Connector Attaches to the AV Sensor receptacle on the 2150EX Module. 3 AV Sensor Body The AV Sensor Body is placed in the fl