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®
OWNERS MANUAL
U.S. Patent 6,223,548
U.S. Patent D 362,905
U.S. Patent 6,502,414
Port-A-Cool® Products and Accessories
and
Küül® Pads Cooling Media
are manufactured by
Port-A-Cool, LLC
P.O. Box 2167 • 709 Southview Circle • Center, TX 75935
FOR ELECTRIC MODELS
Phone 936-598-5651 • 800-695-2942
www.port-a-cool.com
PAC2K482S, PAC2K361S, PAC2K363S, PAC2K36HPVS,
PAC2K24HPVS, PAC2K163S, PAC2K163SFC, PAC2K163SHD
PAC2K16HPVS, PAC2K16HPVSFC
InCLuDES ExpORT MODELS
PAC16HPFC-22050, PAC16HPFC-22060, PAC2
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pORT-A-COOL® Evaporative Cooling unit OWnERS MAnuAL FOR ELECTRIC MODELS PAC2K482S, PAC2K361S, PAC2K363S, PAC2K36HPVS, PAC2K24HPVS, PAC2K163S, PAC2K163SFC, PAC2K163SHD, PAC2K16HPVS, PAC2K16HPVSFC InCLuDES ExpORT MODELS PAC16HPFC-22050, PAC16HPFC-22060, PAC2K161FC22050, PAC2K161FC22060, PAC2K161S-22050, PAC2K161S-22060, PAC2K16HP-22050, PAC2K16HP-22060, PAC2K24HP220-50, PAC2K24HP220-60, PAC2K362S220-50, PAC2K36HP220-50, PAC2K36HP220-60, PAC2K481S220-50, PAC2K481S220-60 READ AND SAVE THESE INSTR
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I. InTRODuCTIOn The PORT-A-COOL® unit is a fully self-contained, portable, high efficiency evaporative cooler that is proudly made in America at our Center, Texas factory. A. What is Evaporative Cooling? When trying to understand evaporative cooling, it may be best to think of air as being like a sponge, in that regard, air has an ability to absorb moisture that it comes in contact with. The amount of moisture that the air will absorb depends on the state of the air, or specifically, how muc
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B. Humidity and Evaporative Cooling. A given volume of air at a certain temperature and pressure has the ability to absorb and hold a certain amount of water vapor. If that volume of air contains 50% of the amount of moisture that it is capable of holding, it said to be at 50% relative humidity. The higher the temperature of the air, the higher the amount of moisture it is capable of holding. Any change in the temperature without a corresponding change in the pres- sure results in an increas
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II. SETup A. unpacking the pORT-A-COOL® unit. The standard 24”, 36” and 48” electric models of the PORT-A-COOL® unit are shipped completely assembled and sitting on a plastic pallet with a large cover box strapped over the PORT-A-COOL® unit. It is a simple matter to cut the straps and remove the box by lifting it over the PORT-A-COOL® unit. Remove the protective plastic dust cover to expose the PORT-A-COOL® unit. The 16” model PORT-A-COOL® units are shipped in an enclosed corrugated box
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III. OpERATInG pROCEDuRES Specifications Each model of the PORT-A-COOL® unit has its own set of operational specifications, sizes, weights, volt- age frequency, current requirements, etc. Please ask for the specifications for your model from your distribu- tor or check the serial number plate. B. placement of the pORT-A-COOL® unit. pORT-A-COOL® unit should be used in well-ventilated areas only. There are three primary considerations when deciding where to place the PORT-A-COOL® unit. 1) Fresh
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D. Starting the pump and adjusting the water flow. CAuTIOn - DO nOT Run puMp WHEn SuMp IS DRY. Once the sump tank is full, moving the pump switch to the “ON” position will turn on the pump. When initially turning on the pump, the level in the sump will drop suddenly and restart the flow of supply water. This is a normal condition, as the cooling pads require a large amount of water for proper wetting. When the PORT-A-COOL® unit is new, the new pads will require an initial ‘breaking-in’ period.
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IV. MAInTEnAnCE & STORAGE Very little maintenance is actually required on the PORT-A-COOL® unit. The primary topic that accounts for most of the maintenance is cleanliness. Keeping the PORT-A-COOL® unit clean will do more than any other single item to keep your PORT-A-COOL® unit in peak operating condition. The rugged, corrosion-resis- tant construction of the PORT-A-COOL® unit and industrial grade components make for the low maintenance characteristics. In exceedingly dusty or dirty envir
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V. TROuBLESHOOTInG / REpAIR A. Troubleshooting The most common problems encountered with a PORT-A-COOL® unit are operational problems. The PORT-A-COOL® unit consists of three systems. It is important to determine which system of the PORT-A- COOL® unit the problem is associated with. Certain problems may be associated with more than one sys- tem. When determining which system that the problem is associated with you must first define the problem, i.e., the pump is not running. Although this
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BELT DRIVE MODELS pROBLEM CHECK SOLuTIOn Fan motor won’t run and Power cord, Check switch connection makes no sound. switches, circuit breaker, etc. Reconnect power, reset breaker. Blade in contact with shroud Check mounting bolts. Fan motor won’t run and makes a humming sound. Motor stalled Replace motor. (will not turn by hand) Breaker trips or fuse blows Motor stall (as above). Replace motor. when fan is started. Other items on circuit. Remove othe
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WATER SYSTEM The water system consists of three primary elements: 1) Water Delivery System, 2) Spray Bar Assembly; 3) Pump. Troubleshooting of this system is fairly simple. The Water Delivery System consists of two assemblies: A) The Water Inlet assembly and B) The Plumbing assembly. The Water Inlet assembly is made up of three components: 1) The bulkhead fitting, 2) The float valve con- nection hose and 3) The float valve. The Plumbing assembly consists of three elements: 1) Riser (PVC comp
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SpRAY BAR ASSEMBLY (ALL MODELS) pROBLEM CHECK SOLuTIOn Remove and clean spray bar. Too many dry streaks in the pads. Holes in spray bar blocked by foreign material. Clean individual holes. Water spitting from the unit. Hose connection loose. Tighten hose. Replace hose and washer. Reseat spray bar end caps Excess water in air Pad Installation Pads must be installed coming from the fan. according to air flow direction label on the pad. SuBMERSIBLE puMpS pROBLEM CHE
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BROnZE puMp (pAC2K36Ep or pAC2K48Ep) pROBLEM CHECK SOLuTIOn Pump motor will not run when Power cord, Reconnect power, switch is turned on. switches, circuit breaker, etc. reset breaker. Pump motor hums when Object jammed into Remove object. switch is turned on, impeller blade. Prime pump. but does not pump water. Air Locked. Replace Pump/Motor locked. pump/motor. Pump makes loud noise Pump bearings. Replace pump. while running Object in impeller housing. Clea
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B. Repair and Replacement procedures Ensure that all water is removed from the PORT-A-COOL® unit and all power is disconnected. Remove all impediments to access the component you are checking or replacing. REpLACInG THE COOLInG MEDIA (pads) ( All Models) Caution - Disconnect power before performing this operation!! The flap must be removed to allow access to the cooling pads. Start with the center pad, which should be tilted out from the top and lifted out of the drain trough. The two pads
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APPENDIX A FAn MOTOR REpLACEMEnT Belt Drive Models (PAC2K361S, PAC2K363S, PAC2K482S) Port-A-Cool® unit ç TEMPERATURE OUTPUT CHARACTERISTICS 1) DISCONNECT POWER and remove the pads as shown on page 15. 70% TO 75% RELATIVE HUMIDITY 2) Motor is located in center of unit. Switchbox is located in upper left. (Figure 1) Locate motor harness wire secured to fan bracket assembly using 70% RH plastic ties. Cut and remove plastic wire ties. DO NOT CUT ELECTRICAL DRY BULB TEMP. °F OUTPUT TEMP. HA
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APPENDIX A 7) Loosen these bolts just enough to slide the old motor out; don’t remove the bolts completely. Replace with new motor. Port-A-Cool® unit 8) Thread terminal end of motor wire through switch box TEMPERATURE OUTPUT CHARACTERISTICS wire opening and plug five-pin connector into switch connec- 50% TO 65% RELATIVE HUMIDITY tor. IMpORTAnT: Ensure that rubber grommet seal on harness is properly seated to keep water out of control box. 50% RH 9) Replace switch box cover. TEMP. °F
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puMp REpLACEMEnT APPENDIX A 1-B MODELS PAC2K163S, PAC2K163SHD, PAC2K16HPVS Port-A-Cool® unit 1) DISCONNECT POWER and remove pads as shown on page 15. TEMPERATURE OUTPUT CHARACTERISTICS 2) Remove output tubing from insert fitting on base of pump. 30% TO 45% RELATIVE HUMIDITY (Figure 1-A) 3) Remove the switch box wiring cover and disconnect the 4-pin 30% RH 1-C quick release connector from the pump switch assembly. DRY BULB TEMP. °F OUTPUT TEMP. (Figure 1-B) Temp. °C Temp. °F Differ
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APPENDIX A C. TECHnICAL SuppORT Technical support and service is available directly from your distributor or call PORT-A-COOL® Technical Port-A-Cool® unit Support Hot Line at 888-266-5243 (888-COOL-AID) for the distributor nearest you. you may also contact the TEMPERATURE OUTPUT CHARACTERISTICS Support Hot Line for consultation on parts replacement. 10% TO 25% RELATIVE HUMIDITY Please have serial number and model number of unit available. 10% RH DRY BULB TEMP. °F OUTPUT TEMP. Temp. °C
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FREQuEnTLY ASKED QuESTIOnS (continued) Q. HOW DO I OIL THE FAN MOTOR? ® A. The Emerson Motor Installation and Maintenance Information manual states, “Sleeve bearing motors require periodic re-oiling. Re-oil continuous duty units once a year, intermittent duty units FREQuEnTLY ASKED QuESTIOnS every two years, and occasional duty units every five years with 30 to 35 drops of SAE no. 20 non- detergent or electric motor oil.” Q. IS THERE ANY ASSEMBLY REQUIRED? Q. WHERE CAN I BUY REPLACEMENT PARTS?
