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®
AQUAFORCE
30XA080-500
Air-Cooled Liquid Chillers
Installation Instructions
CONTENTS SAFETY CONSIDERATIONS
Page Installing, starting up, and servicing this equipment can be
hazardous due to system pressures, electrical components, and
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1
equipment location. Only trained, qualified installers and service
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
mechanics should install, start up, and servic
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over the manufacturer’s recommendations when local codes call Step 2 — Place, Mount, and Rig the Unit — for greater clearances. When considering a location for the unit, be sure to consult NEC (National Electrical Code, U.S.A.) and/or local code If multiple units are installed at the same site, a separation of requirements. Allow sufficient space for airflow, wiring, pip- 10 ft (3 m) between the sides of the machines is required to ing, and service. See Fig. 2-14. maintain proper airflow and min
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Packaging/Security Options 0 – Coil Face Shipping Protection (CFSP), Skid 30XA – AquaForce® Air-Cooled Chiller 1 – CFSP, Skid, Top Crate, Bag 3 – CFSP, Coil Trim Panels 4 – CFSP, Skid, Coil Trim Panels Design Series 5 – CFSP, Skid, Top Crate, Bag, Coil Trim Panels 7 – CFSP, Coil Trim Panels, Upper and Lower Grilles Unit Sizes 8 – CFSP, Skid, Coil Trim Panels, Upper and Lower Grilles 080 140 240 350 9 – CFSP, Skid, Top Crate, Bag, Coil Trim Panels, Upper and Lower Grilles 090 160 260 400
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a30-4402 4 1.50 DIA. [38.1] RIGGING HOLE NOTES: 1. Unit must have clearances as follows: 1.75 Top — Do not restrict [44] Sides and Ends — 6 ft (1.8 m) from solid surface. DETAIL "A" 2. Temperature relief devices are located on liquid line and econo- MOUNTING PLATE 1 CONTACT SURFACE mizer assemblies and have / -in. flare connection. 4 TYPICAL 4 PLACES 0.875 DIA.[22.2] 3 3. / -in. NPT vents and drains located in each cooler head at each 8 MOUNTING HOLE end of cooler. 1.31 4. Drawing depicts unit w
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a30-4403 5 3.15 [80] [1223] [147] 90.55 [2300] [2300] 5" Victaulic Leaving Water 5" Victaulic Entering Water [1199] [881] 19.06 [564] [564] [484] 10.8 [274] 68.06 [531] [1729] [863] [874] 88.04 [2236] [2236] LEFT END VIEW RIGHT END VIEW 8.8 [224] Control Box All Voltages 90.55 [2300] Cooler Vent 3/8 NPT Cooler Drain 3/8 NPT 19.06 [484] 10.8 [274] 109.03 16.1 [2769] [409] 5" Victaulic Mounting Holes 121.17 Leaving Water [3078] Rigging Holes 141.22 (See Detail A) [3587] 5" Victaulic Ente
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a30-4404 6 [80] [863] A [1475] [1729] [2236] [508] [913] [140] [1270] B [2769] [3070] [4780] TOP VIEW 1.50 DIA. [38.1] RIGGING HOLE 1.75 [44] 30XA UNIT A B DETAIL "A" MOUNTING PLATE 090 44.11 [1120] 86.93 [2208] CONTACT SURFACE 100 44.11 [1120] 87.22 [2215] 0.875 DIA.[22.2] TYPICAL 4 PLACES 110 44.11 [1120] 87.62 [2226] MOUNTING HOLE 120 44.11 [1120] 87.12 [2213] 1.31 [33] MOUNTING PLATE NOTES: 1. Unit must have clearances as follows: 5.0 Top — Do not restrict [127] Sides and Ends — 6 ft (1.8 m
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a30-4405 7 [1223] [147] [2300] [2300] [1199] [881] [564] [564] [484] [274] [531] [863] [874] [1729] [2236] [2236] LEFT END VIEW RIGHT END VIEW 8.8 [224] [2300] [484] [564] [274] [409] [1982] [1982] [80] [3070] [4780] FRONT VIEW Fig. 3 — 30XA090-120 Air-Cooled Liquid Chiller without Pump Dimensions (cont)
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a30-4404 8 [80] [863] A [2032] [2173] [2236] [2242] [356] [1270] B [2769] [3048] [3422] [4002] [4780] TOP VIEW 1.50 DIA. [38.1] RIGGING HOLE 30XA UNIT A B 1.75 090 44.11 [1120] 86.93 [2208] [44] DETAIL "A" 100 44.11 [1120] 87.22 [2215] 110 44.11 [1120] 87.62 [2226] MOUNTING PLATE CONTACT SURFACE 120 44.11 [1120] 87.12 [2213] TYPICAL 4 PLACES 0.875 DIA.[22.2] MOUNTING HOLE 1.31 [33] MOUNTING PLATE NOTES: 1. Unit must have clearances as follows: Top — Do not restrict Sides and Ends — 6 ft (1.8 m)
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a30-4405 9 [1223] [147] 90.55 5" Victaulic Leaving Water [2300] [2300] 5" Victaulic Entering Water [1199] [881] 19.06 [564] [564] [484] [484] [261] 10.27 [531] [261] 85.56 [863] [2173] [874] 88.04 [2173] [2236] [2236] 88.28 [2242] [2242] LEFT END VIEW RIGHT END VIEW 3/4 NPT Relief Conn. Female 8.8 [224] Control Box All Voltages 90.55 [2300] Cooler Vent 3/8 NPT Cooler Drain 3/8 NPT in 19.06 10.27 [484] [261] 78.02 16.1 78.02 [1982] [409] [1982] Mounting Holes 134.73 [3422] Rigging Holes 157.54
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a30-4404 10 NOTES: 1. Unit must have clearances as follows: Top — Do not restrict [2410] Sides and Ends — 6 ft (1.8 m) from solid [1872] surface. [162] 2. Temperature relief devices are located on liquid line and economizer assemblies and [397] 1 have /4-in. flare connection. 3 3. /8-in. NPT vents and drains located in each cooler head at each end of cooler. A 4. Drawing depicts unit with single-point [1502] [1756] power, standard two-pass cooler, and nominal voltage range of 380 to 575 v. [2236
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a30-4407 11 [2300] [132] [748] [614] [532] [208] [1500] [1872] [2409] [2410] [2833] [5975] BACK VIEW 1.50 DIA. [38.1] RIGGING HOLE 1.75 [44] DETAIL "A" MOUNTING PLATE CONTACT SURFACE TYPICAL 4 PLACES 0.875 DIA.[22.2] MOUNTING HOLE 1.31 [2300] [33] MOUNTING PLATE [748] 5.0 [127] [541] [269] [208] [162] 3.93 [397] [1756] [100] [2236] 7.88 RIGHT END VIEW [200] Fig. 5 — 30XA140,160 Air-Cooled Liquid Chiller without Pump Dimensions (cont)
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a30-4407 12 NOTES: 1. Unit must have clearances as follows: [2410] Top — Do not restrict [1872] Sides and Ends — 6 ft (1.8 m) from solid [162] surface. 2. Temperature relief devices are located on [397] liquid line and economizer assemblies and 1 have / -in. flare connection. 4 A 3 3. / -in. NPT vents and drains located in 8 each cooler head at each end of cooler. 4. Drawing depicts unit with single-point [2032] [2174] [2236] [2270] power, standard two-pass cooler, and nominal voltage range of 3
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a30-4407 13 [2300] [132] [748] [614] [532] [208] [1500] [1872] [2409] [2410] [2833] [5975] BACK VIEW 1.50 DIA. [38.1] RIGGING HOLE 1.75 [44] DETAIL "A" MOUNTING PLATE CONTACT SURFACE 0.875 DIA.[22.2] TYPICAL 4 PLACES MOUNTING HOLE [2300] 1.31 [33] MOUNTING PLATE [748] 5.0 [559] [541] [127] [208] [162] [397] 3.93 [2174] [2236] [100] [2270] 7.88 RIGHT END VIEW [200] Fig. 6 — 30XA140,160 Air-Cooled Liquid Chiller with Pump Dimensions (cont)
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a30-4408 14 NOTES: [162] 1. Unit must have clearances as follows: Top — Do not restrict Sides and Ends — 6 ft (1.8 m) from solid surface. A 2. Temperature relief devices are located on [1528] liquid line and economizer assemblies and [1782] 1 have / -in. flare connection. 4 [2236] 3 3. / -in. NPT vents and drains located in 8 each cooler head at each end of cooler. 4. Drawing depicts unit with single point [508] [860] power, standard two-pass cooler, and a nominal voltage range of 380 to 575 v.
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a30-4174 15 [2300] [748] [132] [614] [532] [208] [1500] [3013] [3551] [3552] [3975] [7168] BACK VIEW 1.50 DIA. [38.1] RIGGING HOLE 1.75 [44] DETAIL "A" MOUNTING PLATE CONTACT SURFACE TYPICAL 4 PLACES 0.875 DIA.[22.2] MOUNTING HOLE 1.31 [33] [2300] MOUNTING PLATE 5.0 [127] [748] [571] [287] [208] 3.93 [100] [162] [397] 7.88 [1782] [200] [2236] RIGHT END VIEW Fig. 7 — 30XA180,200 Air-Cooled Liquid Chiller Dimensions (cont)
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a30-4409 16 [4799] NOTES: [4260] 1. Unit must have clearances as follows: Top — Do not restrict [162] Sides and Ends — 6 ft (1.8 m) from solid [397] surface. 2. Temperature relief devices are located on liq- A uid line and economizer assemblies and have 1 / -in. flare connection. [1528] 4 [1782] 3 3. / -in. NPT vents and drains located in each 8 [2236] cooler head at each end of cooler. 4. Drawing depicts unit with single point power, [508] standard two-pass cooler and nominal voltage [860] rang
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a30-4176 17 [2300] [748] [614] [532] [208] [132] [1500] [4260] [4798] [4799] [5221] [8363] BACK VIEW 1.50 DIA. [38.1] RIGGING HOLE 1.75 [44] DETAIL "A" MOUNTING PLATE CONTACT SURFACE TYPICAL 4 PLACES 0.875 DIA.[22.2] [2300] MOUNTING HOLE 1.31 [33] MOUNTING PLATE [748] 5.0 [571] [127] [287] [208] [162] 3.93 [397] [1782] [100] [2236] 7.88 [200] RIGHT END VIEW Fig. 8 — 30XA220,240 Air-Cooled Liquid Chiller Dimensions (cont)
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a30-4177 18 [5747] NOTES: [5011] 1. Unit must have clearances as follows: Top — Do not restrict [162] Sides and Ends — 6 ft (1.8 m) from [317] solid surface. 2. Temperature relief devices are located on liquid line and economizer assem- A 1 blies and have / -in. flare connection. 4 3 [1805] 3. / -in. NPT vents and drains located in 8 [2236] each cooler head at each end of cooler. 4. Drawing depicts unit with single point power and standard two-pass cooler. [508] Refer to the Packaged Chiller Bui
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a30-4178 19 [2300] [722] [614] [532] [208] [132] [5011] [1900] [5747] [5760] [6184] [9555] BACK VIEW 1.50 DIA. [38.1] RIGGING HOLE 1.75 [44] DETAIL "A" MOUNTING PLATE CONTACT SURFACE TYPICAL 4 PLACES 0.875 DIA.[22.2] MOUNTING HOLE 1.31 [2300] [33] MOUNTING PLATE 5.0 [722] [127] [600] [310] [208] [317] 3.93 [162] [1805] [100] [2236] 7.88 [200] RIGHT END VIEW Fig. 9 — 30XA260-300 Air-Cooled Liquid Chiller Dimensions (cont)
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20 [6941] [6205] [162] NOTES: [317] 1. Unit must have clearances as follows: Top — Do not restrict A Sides and Ends — 6 ft (1.8 m) from solid surface. [1805] 2. Temperature relief devices are located on [2236] liquid line and economizer assemblies and 1 have / -in. flare connection. 4 3 [508] 3. / -in. NPT vents and drains located in each 8 cooler head at each end of cooler. 4. Drawing depicts unit with single point power and standard two-pass cooler. Refer to the [5910] Packaged Chiller Builder
