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1-ton
aIr/HYdraulIc
65549
strut sprInG
coMpressor
InstructIons and precautIons
®
distributed exclusively by Harbor Freight t ools .
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
sa Ve tHese InstructIons. read all
precautIons and InstructIons.
© ®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this document or any artwork contained
herein may be reproduced in any shape or form without the express written con
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contents specIFIcatIons ........................................................................................3 unpackInG ................................................................................................3 asseMbl Y precautIons .......................................................................3 IMportant saFetY InForMatIon .......................................................3 General saFetY. .................................................................................
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WarnInG indicates a specIFIcatIons hazardous situation which, if not avoided, Air Pressure 120 PSI could result in death or serious Maximum Compression 2200 lbs. injury. Ram Travel 12.8" cautIon, used with Coil Spring Sizes Accepted 4" Dia. to 6.3" Dia. the safety alert symbol, Spring Length Accepted 5" Long to 18" Long indicates a hazardous Small Set (4" Springs) Shoes situation which, if not avoided, Large Set (6.3" Springs) could result in minor or moderate injury. unpackInG notIc
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14. Harbor Freight Tools recommends use of an pre-operatIonal saFetY. appropriate tool, to be supplied by user, to 1. This product is not a toy. Do not allow chil- remove top cap nut from upper strut mount. dren to play with or near this item. 15. Once compressed and strut is removed, it 2. Use for intended purpose(s) only. is a good idea to release the tension on the spring. 3. Inspect before use; do not use if parts are loose or damaged. a. Do not leave the spring under compression in t
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designed to be used as matched pairs and 9. WarnInG! Ensure air supply is clean and should not be mixed. does not exceed 120 PSI. a. Too high an air pressure and unclean air will IntroductIon shorten the life of the unit due to excessive 1. The 1-Ton Air/Hydraulic Spring Compressor wear, and may be dangerous causing pos- is an air actuated hydraulic unit with alterna- sible damage and/or personal injury. tive foot operation. b. Drain the air supply tank daily and clean the Air Inlet Filter
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a. If wear or fatigue is found, do not use the operatInG InstructIons Tool. Have the tool replaced or repaired by 1. Measure the outer diameter of the spring to a qualified technician. be compressed and select the correct set of 5. Fit the strut into the Shoes (28) and ensure Shoes. that the lower coil used lies behind the inner 2. Press down on the Release Valve Pedal (6) retaining rim at the back of the Shoe (28). releasing air pressure to lower the Under Operate the Foot Pedal (5) t
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a. Ensure that the shock absorber is supported serious damage to the jack and invalidate the as the top cap nut is removed to prevent it warranty! falling down through the coils and causing injury. bleeding the Hydraulic system 13. Once compressed and the strut removed, it 3. The Strut Spring Compressor must be se- is recommended to release the tension on curely mounted on a flat and level surface. the spring. 4. Wipe the Oil Filler Plug (38) and its surround- a. Do not leave the spring un
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parts lIst - sprInG parts lIst - aIr Motor coMpressor part description Qty. A01 Air Pump Cylinder 1 part description Qty. A02 Nut 1 1 Air Valve 1 A03 Sealing Ring 1 2 Air Hose 1 A04 Nylon Ring 1 3 Air Motor 1 A05 Copper Ring 1 4 Washer 1 A06 Air Cylinder Seat 1 5 Foot Pedal 1 A07 Nut 1 6 Valve Release Pedal 1 A08 Spring 1 7 Ram 1 A09 Air Pump Piston 1 8 Pin 1 A10 O-Ring 2 9 Ram 1 A11 Big Piston 1 10 Bolt 1 A12 Air Cylinder 1 11 Washer 1 A13 Screw 2 12 Screw 1 A14 Lock Washer 2 13 T-Connector 1
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parts lIst - HYdraulIc Jack part description Qty. B1 Screw Protector 1 B2 Screw 1 B3 O-ring 1 B4 Screw 1 B5 Spring 1 B6 Ballcap 1 B7 Ball 1 B8 Base 1 B9 Pin 3 B10 Release Pedal 1 B11 R-pin 4 B12 Screw 1 B13 O-ring 1 B14 Screw 1 B15 Rubber Pad 1 B16 Ballcap 1 B17 Spring 1 B18 Ball 6 B19 Copper Washer 2 B20 Piston Housing 1 B21 O-ring 1 B22 Nylon Ring 1 B23 Dust Seal 1 B24 Small Piston 1 B25 Pin 1 B27 Link 1 B28 Socket 1 B29 Washer 1 B30 Cylinder 1 B31 Pump Pedal 1 B32 Washer 1 B33 Screw 1 B34 Oil
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assembly drawing ─ 1-t on strut spring compressor 1 36 37 31 32 35 12 30 13 33 29 2 34 23 38 28 3 4 24 10 7 11 27 26 25 8 23 9 22 6 5 14 15 21 16 17 18 20 19 SKU 65549 For technical questions, please call 1-800-444-3353. Page 10
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assembly drawing - air Motor SKU 65549 For technical questions, please call 1-800-444-3353. Page 11
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assembly drawing - Hydraulic Jack SKU 65549 For technical questions, please call 1-800-444-3353. Page 12
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lIMIted 90 da Y WarrantY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and dura- bility standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installat
