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OWNERS MANUAL FOR
PERMANENTLY LUBRICATED
AIR COMPRESSOR
MODEL NO.
102D-3
(For Home Use Only)
SPECIFICATION CHART
102D-3
Model No.
3/4
Horsepower
3.0
SCFM @ 40 psig
2.2
SCFM @ 90 psig
1 3/4"
Bore
1 1/4"
Stroke
120/60/1
Volt/Hertz/Phase
15 AMPS
Minimum Branch Circuit Requirement
Quick Acting
*Fuse Type
2 Gallon
Tank Size
*A circuit breaker is preferred. Use only a fuse or circuit breaker that is the same rating as the branch
circuit the air compressor is operated on. If the air compressor is conne
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TABLE OF CONTENTS Page Page SAFETY GUIDELINES .......................... Cover Page Extension Cords ......................................... 8 Grounding Instructions ................................ 8 WARRANTY STATEMENT .................................. 3 Air Hose ...................................................... 8 WARNING CHART ............................................. 4-6 OPERATING PROCEDURES ............................. 9 GLOSSARY ..................................................
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LIMITED WARRANTY ONE YEAR FROM DATE OF PURCHASE All merchandise manufactured by DeVilbiss Air Power Company Manufacturing is warranted to be free of defects in workmanship and material which occur during the first year from the date of purchase by the original purchaser (initial user). Products covered under this warranty include: air compressors, *air tools, accessories, service parts, pressure washers, and generators used in consumer applications (i.e., personal residential household usage onl
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IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS IMPROPER OPERATION OR MAINTENANCE OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. HAZARD RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN HOW TO PREVENT IT IT IS NORMAL FOR ELECTRICAL CONTACTS WITHIN THE ALWAYS OPERATE THE COMPRESSOR IN A WELL VENTILATED MOTOR AND PRESSURE SWITCH TO SPARK. AREA FREE OF COMBUSTIBLE MATERIALS, GASOLINE OR SOL
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HAZARD RISK FROM FLYING OBJECTS WHAT CAN HAPPEN HOW TO PREVENT IT THE COMPRESSED AIR STREAM CAN CAUSE SOFT TISSUE ALWAYS WEAR ANSI Z87.1 APPROVED SAFETY GLASSES DAMAGE TO EXPOSED SKIN AND CAN PROPEL DIRT, CHIPS, WITH SIDE SHIELDS WHEN USING THE COMPRESSOR. LOOSE PARTICLES AND SMALL OBJECTS AT HIGH SPEED, NEVER POINT ANY NOZZLE OR SPRAYER TOWARD ANY RESULTING IN PROPERTY DAMAGE OR PERSONAL INJURY. PART OF THE BODY OR AT OTHER PEOPLE OR ANIMALS. ALWAYS TURN THE COMPRESSOR OFF AND BLEED PRES- SURE
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HAZARD RISK FROM MOVING PARTS WHAT CAN HAPPEN HOW TO PREVENT IT MOVING PARTS SUCH AS THE PULLEY, FLYWHEEL AND BELT NEVER OPERATE THE COMPRESSOR WITH GUARDS OR CAN CAUSE SERIOUS INJURY IF THEY COME INTO CONTACT COVERS WHICH ARE DAMAGED OR REMOVED. WITH YOU OR YOUR CLOTHING. ATTEMPTING TO OPERATE COMPRESSOR WITH DAMAGED ANY REPAIRS REQUIRED ON THIS PRODUCT SHOULD BE OR MISSING PARTS OR ATTEMPTING TO REPAIR COM- PERFORMED BY AUTHORIZED SERVICE CENTER PERSON- PRES
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GLOSSARY SCFM or CFM: Standard Cubic Feet per Minute; a unit of U.L. Listed: Products with the U.L. mark are listed by measurement of air delivery. Underwriters Laboratories, Inc. (U.L.). Samples of these products have been evaluated by U.L. and meet the PSIG or PSI: Pounds per square inch gauge. applicable U.L. Standards for Safety. DUTY CYCLE hour, is considered misuse, because the air compressor is All DeVilbiss Air Power manufactured air compressors undersized for the required air demand
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INSTALLATION AND BREAK-IN PROCEDURES Location of the Air Compressor Do not modify the plug that has been provided. If it does not fit the available outlet, the correct outlet Your compressor comes to you completely assembled should be installed by a qualified electrician. and ready for use. Operate the air compressor in a dry, clean, cool and well ventilated area. The air compressor If repairing or replacing cord or plug, the grounding pump and case are designed to allow for proper cooling. w
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OPERATING PROCEDURES 1. Before plugging in the air compressor, set the adjust- 5. Check the manufacturer's maximum pressure rating able pressure valve to "10" PSI. Make sure the "ON/ for the air tool, accessory or vehicle tire being used. OFF" switch is in the "OFF" position. The air compressor outlet pressure must never ex- 2. Connect the air tool or accessory to the air hose. ceed the maximum pressure rating. Tighten securely. 6. Slowly increase the pressure setting of the adjustable 3. Plug
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PARTS LIST COMPRESSOR ASSEMBLY ON/OFF SWITCH OUTLET TUBE NUT SLEEVE ASSEMBLY CROSS PIPE AIR TANK SAFETY VALVE PRESSURE VALVE ASSEMBLY AIR CHUCK DRAIN VALVE PARTS ABAILABLE FOR THIS UNIT DESCRIPTION PART NUMBER Safety Valve ............................................TIA-4150 Drain Valve..............................................SS-2707 Pressure Valve Assembly........................CAC-4324 Outlet Tube .............................................CAC-1289 Connecting Rod Kit...................
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TROUBLESHOOTING GUIDE VOLTAGE SOURCES, MOVING PARTS OR COMPRESSED AIR SOURCES ARE EXPOSED WHEN REPAIRING THE COMPRESSOR. PERSONAL INJURY CAN OCCUR. UNPLUG THE COMPRESSOR BEFORE ATTEMPTING ANY REPAIRS. PROBLEM CAUSE CORRECTION Air Leaks Hose fitting loose. Tighten fitting. Prolonged excessive use of air. Decrease the amount of air usage. Your compres- Compressor is not delivering sor is not large enough for the air requirement. enough air. Hole in hose. Replace the hose. Tighten fittings. Air
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OWNERS MANUAL FOR PERMANENTLY LUBRICATED AIR COMPRESSOR MODEL NO. 102D-3 (For Home Use Only) Call our Toll Free Number 1-800-888-2468, Ext 2, then 1, to obtain the location of the nearest Authorized Service Center for ordering repair parts and for warranty repairs. When ordering repair parts from your local Authorized Service Center, always give the following information: • Model number of your product • Part number and description of the item you wish to purchase WARRANTY Attach Sales Receipt