Inhaltszusammenfassung zur Seite Nr. 1
111874 LOADER MOUNTING KIT
for LU126, LU132, 1020, 1027 Loaders
®
on New Holland Tractors
TN55, TN60A,TN65
TN70, TN70A, TN75, TN75A
®
and Case IH Tractors:
JX1060C, JX1070C, JX1075C
includes Hose Kits
58025, 46945, 1010460
1023577, 1023583, 1023584
Tested. Proven. Unbeatable.
SAVE THIS
MANUAL!
Include it with
your Loader Manual.
It contains safety,
operation, and repair
part information
not found in other
manuals.
MAN0041
(Rev. 4/4/2008)
INSTALLATION MANUAL
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TO THE DEALER: ® Assembly and proper installation of this product is the responsibility of the Woods dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Loader Operator’s Manual are completed before releasing equipment to the owner. TO THE OWNER: Read this manual and Loader Operator’s Manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manua
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SAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! must be surgically removed as soon as possible by ! a doctor familiar with this form of injury or gan- LEA EL INSTRUCTIVO! grene, serious injury, or death will result. CON- Si no lee Ingles, pida ayuda a TACT A PHYSICIAN IMMEDIATELY IF FLUID alguien que si lo lea para que le ENTERS SKIN OR EYES. DO NOT DELAY. traduzca las medidas de seguridad. Check that all hardware is properly installed. Always tighten to torque chart specificat
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LOADER MOUNT INSTALLATION CAUTION ■ Only use 111874 Loader Mounting Kit for Always wear relatively tight and belted clothing mounting Woods LU126, LU132, 1020, 1027 loaders to avoid getting caught in moving parts. Wear ® on New Holland TN55, TN60A TN65, TN70, TN70A, sturdy, rough-soled work shoes and protective ® TN75, TN75A tractors and Case IH JX1060C, equipment for eyes, hair, hands, hearing, and head; JX1070C, and JX1075C tractors. Any other use or and respirator or filter mask wh
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Install Right and Left Rear Mounts 1. Attach right rear mount (1) to tractor. 2. Secure using one cap screw (7) and hardened flat washer (9) in the top hole. 3. Secure to bottom holes using two cap screws (8) and hardened flat washers (9). 7 9 4. Secure to forward holes using two cap screws (5) and hardened flat washers (9). 5. Repeat steps to install left rear mount (2). See Figure 2. 8 9 6. Tighten all hardware to specifications listed on page 6. 5 9 1. 1000468 Right rear mount 2. 10004
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Torque Hardware NOTICE Torque all hardware to specifications listed below. ■ Check torque value of mount hardware after 10 hours of operation and again after every 50 hours of operation. TORQUE SPECIFICATIONS Ref. Cap Screw Qty Wrench Required Torque Size 7 M20 x 2.5P x 40 mm 2 30 mm 244 lbs-ft. (330 N-m) 5 M20 x 2.5P x 50 mm 8 30 mm 244 lbs-ft. (330 N-m) 8 M20 x 2.5P x 70 mm 4 30 mm 244 lbs-ft. (330 N-m) Install Weather Cap on Exhaust Pipe NOTE: After the hydraulics and loader are install on t
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HOSE KIT INSTALLATION Keep hands and body away from pressurized Protective hose sleeves must cover all hydrau- lines. Use paper or cardboard, not hands or other lic hoses within 20 inches of the operator and be body parts to check for leaks. Wear safety goggles. secured onto metal hose fittings. Replace hoses or Hydraulic fluid under pressure can easily penetrate sleeves if damaged or if protective sleeve cannot skin and will cause serious injury or death. be properly positio
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58025 Hose Kit Assemble and Route Hoses 1. Attach a 90-degree elbow (2) and male quick cou- pler (3) to each loader supply hose (1). 2. Connect loader supply hoses to loader feedlines as shown in Figure 7. 3. Route hydraulic hoses along loader mount, under the right side of operator's platform, and over the rear axle. See Figure 8. NOTE: Hoses must be routed so that they are not pinched, bent sharply, or chafed during operation. Hoses must not interfere with any tractor control operation or c
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58025 Hose Kit Connect Hoses to Tractor 1. Connect hoses to the tractor hydraulic couplers D as shown in Figure 9. C B A CM2683 Figure 9. Hose Connection to Tractor Hydraulic Couplers (Typical) Install Hose Hangers 1. Install hose hangers beneath the tractor chassis. NOTE: For forward hanger, use hardware pro- vided in kit; for rearward hanger, use tractor hard- ware. 2. Route hoses through hose hangers as shown and attach lock pins to retain hoses. 3. Torque hardware to 15 lbs.-ft. 6. 30
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58025 Hose Kit Verify Control Movements 1. Mount loader to tractor: Remove mount pins from loader uprights. Align tractor with loader and slowly drive tractor into loader. Shut off tractor. 2. Connect loader feedline hoses to tractor remote control couplers. See Figure 9. Control 2 Control 1 3. Comply with all safety rules and start the tractor. 4. Mount loader to tractor by activating bucket cylinders to raise or lower the loader uprights into the loader mounts. Slowly advance tractor forwa
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46945 HOSE KIT General Description These set up instructions are for operating the 1020, 1027 loader using single lever control valve mounted to the loader rear mount as shown in Figure 13. To use this hydraulic connection the hoses must be con- nected between the control valve and the tractor hydraulic system located at the rear of the tractor. NOTE: After the hydraulics and loader are install on the tractor, check the clearance between the top of the exhaust pipe and the loader boom when the
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46945 Hose Kit Attach Hoses to Control Valve NOTICE ■ If hydraulic lines are not connected as shown in the mount installation manual or tractor man- ual, the loader control valve may be damaged. A blocked outlet (RETURN) or improper hose con- nection will cause pressurized oil to enter the return circuit and damage the valve or the tractor hydraulic system. 1. Attach 90° end of hoses (2) to the IN, OUT, and PBY ports on the control valve. 2. Route hoses over hose guide (as shown in Figure 15)
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46945 Hose Kit Install Hydraulic Fitting and Hoses (Continued) 3. Install adapter (3) and elbow (5) to the RETURN port. 4. Install elbow (6) to the PRESSURE port. 5. Install adapter (4) and elbow (5) to the PBY port. 6. Attach hose from the IN port on the control valve to elbow (6) in the PRESSURE port on the tractor. 7. Attach hose from the PBY port on the control valve to elbow (5) in the PBY port on the tractor. 8. Attach the hose from the OUT port on the control valve to elbow (5) in t
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46945 Hose Kit Install Hose Hanger 1. Remove lower bolt, washers, and nut that secures right fender to the ROPS. 2. Keep larger washer and discard the remaining hardware. 3. Attach hose hanger (9), using spacer (10), cap screw (12), flat washer (from tractor), lock washer (13), and nut (14) as shown in Figure 20 and Figure 21. 4. Route PRESSURE and PBY hoses through Figure 20. Hose Hanger Installation hanger as shown in Figure 21. 5. Secure hoses into position using lock pin (11). 6. Rout
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46945 Hose Kit Verification of Control Movements 1. Mount loader to tractor: Remove mount pins from loader uprights. Align tractor with loader and lowly drive tractor into loader. Shut off tractor. 2. Connect loader feedline hoses to control valve hydraulic couplers (See Figure 22). NOTE: At least 6” spacing should be maintained between valve, bracket, or hoses and any tractor control (brake pedals, accelerator, hand throttle, or hydraulic levers). 3. Comply with all Safety Rules and start th
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1010460 HOSE KIT General Description These set-up instructions are for operating the 1020, 1027 loader using the tractor hydraulic remote control lever. To use this hydraulic connection, the tractor must be equipped with a multi-function hydraulic con- trol valve and remote control lever. The control valve is located on the right side of the tractor beneath the operator platform. NOTE: After the hydraulics and loader are installed on the tractor, check the clearance between the top of the exhaus
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1010460 Hose Kit Assemble Loader Hoses 1. Attach male half of quick coupler set (5) and elbow (2) to each of the loader feedline hoses (4). See Figure 27. 2. Attach loader feedline hoses to the steel feedlines on the loader boom. See Figure 28. 3. Route hydraulic hoses along loader mount and under the right side of operator's platform to the tractor valve. NOTE: Be sure to avoid contact with brake ped- als and other moveable tractor components. Hoses must be routed so that they are not pinche
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1010460 Hose Kit Verification of Control Movements 1. Mount loader to tractor: Remove mount pins from loader uprights. Align tractor with loader and lowly drive tractor into loader. Shut off tractor. 2. Connect loader feedline hoses to control valve hydraulic couplers (See Figure 29). NOTE: At least 6" spacing should be maintained between valve, bracket, or hoses and any tractor control (brake pedals, accelerator, hand throttle, or hydraulic levers). 3. Comply with all Safety Rules and start
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1023577 HOSE KIT General Description These set-up instructions are for operating the LU126 or LU132 loader using the tractor hydraulic remote control lever. To use this hydraulic connection, the tractor must be equipped with a multi-function hydrau- lic control valve and remote control lever. The control valve is located on the right side of the tractor beneath the operator platform. DP1 DP4 Figure 31. Tractor Remote Control Lever Install Hydraulic Fitting to Tractor Valve 1. Locate the tracto
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1023577 Hose Kit Assemble Loader Hoses 1. Attach male half of quick coupler set (5) and elbow (2) to each of the loader feedline hoses (4). See Figure 34 2. Attach loader feedline hoses to the steel feedlines on the loader boom. See Figure 35. 3. Route hydraulic hoses along loader mount and under the right side of operator's platform to the tractor valve. NOTE: Be sure to avoid contact with brake ped- als and other moveable tractor components. Hoses must be routed so that they are not pinched
