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GreenStar Equipment
for
7000 Series Forage
Harvesters
BZ13788, BZ100157
INSTALLATION INSTRUCTIONS
GreenStar Equipment for 7000
Series Forage Harvesters (BZ13788,
BZ100157)
Z103757 13DEC06 (ENGLISCH)
7000 Series Forage Harvesters
John Deere Werke Zweibru ¨cken
Z103757 (13DEC06)
COPYRIGHT ª 2006
DEERE & COMPANY
European Office Mannheim
All rights reserved
A John Deere ILLUSTRUCTION Manual
Z103757-19-13DEC06
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Installation Instructions Contents of Bundle BZ13788 A—Z73362 Plate (1x) D—AZ59199 Job computer (1x) G—AZ101120 Wiring harness J—PF80209 Bracket (1x) B—Z72204 Plate (1x) E—H204964 Decal (1x) (1x) K—AZ71569 Connector (1x) C—AZ57754 Holder (1x) F—N302284 Decal (1x) H—AZ63280 Potentiometer (1x) NOTE: The bundle contains a hardware bag. OUZXMAG,0002081 –19–03AUG05–1/1 Z103757 (13DEC06) 1 Installation Instructions 011507 PN=3 ZX1037465 –UN–13SEP05
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Installation Instructions Contents of Bundle BZ100157 A B E C D ZX1039590 A—Z102720 Support (1x) C—AZ102637 Cover Plate D—Z102760 Fixing Plate (1x) E—AZ102820 Sensor Support B—Z101939 Shield (1x) (1x) NOTE: The bundle contains a hardware bag including screws, (6x) 19M7867 M8X25 screws, (3x) (7x) 14M7298 M8 flange nuts, (2x) 14M7396 19M7897 M8X35 screws and (2x) 24M7207 M8 self locking nuts, (10x) 19M7865 M8X16 8.4X24X2 washers. OUCC002,00021C8 –19–26SEP06–1/1 Z103757 (13DEC06) 2 Installation Ins
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Installation Instructions Contents of Bundle BZ100157—Continued A—Z103667 Bracket (2x) B—Z103666 Template (1x) C—19M7865 Cap Screw M8X16 D—14M7298 Flange Nut M8 (4x) (4x) OUCC002,000233A –19–31JUL06–1/1 Z103757 (13DEC06) 3 Installation Instructions 011507 PN=5 ZX1039634 –UN–31JUL06
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Installation Instructions Parts to Order B A C ZX1039591 A—BZ100165 NIR Sensor (1x) B—AZ101740 Wear Plate for C—Z101953 Wear Plate for Flat High arc Spout (1x) Spout (1x) To complete the bundle BZ100157 installation the parts or bundles above illustrated must be ordered separately. OUCC002,00021C9 –19–04AUG06–1/1 Z103757 (13DEC06) 4 Installation Instructions 011507 PN=6 ZX1039591 –UN–12JUL06
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Installation Instructions Mount and Dismount Safely With the Moisture Sensor Hold handrail with one hand and carry the moisture sensor with the other. OUCC002,0002373 –19–06SEP06–1/1 Maintain Stability Keep work surfaces dry and clean. Maintain balance while transporting and installing the moisture sensor onto the forage harvester’s spout. Care should also be observed while servicing the sensor. ZX1039668 OUCC002,0002374 –19–06SEP06–1/1 Z103757 (13DEC06) 5 Installation Instructions 011507 PN=7 Z
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Installation Instructions Modify High Arc Spout On machines with old high arc type spout, proceed as follows to install NIR sensor brackets: 1. On both sides of the spout, release the side wear plate fixing screws (A) and rear wear plate fixing screws (B). Remove and discard rear wear plate. Remove both side wear plates. 2. Install template Z103666 (C) over spout as shown using original hardware (A). Pull up template Z103666 (C) to set it correctly in position then tighten fixing screws (A). 3.
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Installation Instructions IMPORTANT: Grind weld at top of brackets Z103667 (F) so that weld surface is flush with the bracket surface. 6. Cut out previously marked area (D). OUCC002,000233C –19–12OCT06–2/2 Z103757 (13DEC06) 7 Installation Instructions 011507 PN=9
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Installation Instructions Replace Spout Wear Plate A B ZX1039595 Using original hardware, install wear plate AZ101740 (A) on high arc type spout or wear plate Z101953 (B) on flat spout. On new high arc type spout, use a hammer to remove pre-cut part (C) of spout as shown. C A—Wear plate—AZ101740—High arc spout B—Wear plate—Z101953—Flat spout C—Part to remove ZX1039594 OUCC002,00021CE –19–12OCT06–1/1 Z103757 (13DEC06) 8 Installation Instructions 011507 PN=10 ZX1039594 –UN–10APR06 ZX1039595 –UN–10
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Installation Instructions Install NIR Sensor BZ100165 1. Pre-assemble NIR sensor BZ100165 (A) with the shield Z101939 (B) using 6 flange screws M8X16 (C). 2. Install support Z101720 (D) using 4 flange screws M8X16 (C). 3. Place three screws M8X35 (E) and three flange nuts (F) on sensor support as shown. 4. Insert sealing ring Z101944 (G) on glass adapter of sensor BZ100165 (A). IMPORTANT: To install the sealing ring (G) correctly, align its centering protrusion with the groove of glass adapter.
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Installation Instructions 6. Attach sensor assembly (A) to support AZ102820 (B) using two flange screws M8X25 (C), two washers 8.4X24X2 (D) and two self-locking nuts (E) as shown. IMPORTANT: To ease sensor assembly fold/unfold, place washers (D) between support (B) and sensor assembly brackets. Do not overtighten self-locking nuts (E). Sensor assembly (A) must remain easily foldable. The NIR sensor (A) is delivered with a dedicated wave length standard (F). To avoid NIR sensor and non dedicated
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Installation Instructions NOTE: Do not disconnect sensor (A) from machine wiring harness until sensor shuts down completely. Before disconnecting sensor turn forage harvester ignition off. Wait at least 30 seconds before disconnecting the sensor. Continued on next page OUCC002,00021CD –19–18NOV06–3/4 Z103757 (13DEC06) 11 Installation Instructions 011507 PN=13
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Installation Instructions E F E F A D B C ZX1039600 A—Adapter glass C—Front point setting E—Flange screw F—Flange nut B—Wear plate D—Rear point setting 7. Place sensor into working position but do not latch IMPORTANT: To allow a proper adapter glass it. Adjust sensor assembly position so that tip of self-cleaning process, make sure adapter glass (A) is flush with wear plate (B) at that sensor position is correctly set. front point (C) and about 1 mm (0.08 in.) below surface of wear plate (B) at
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Installation Instructions Install Feed Roll Potentiometer AZ63280 Install Upper Plate Z72204 and Holder AZ57754 1. Remove right-hand feed roll spring (A) by loosening eye-bolt (B). 2. Install plate Z72204 (C) and holder AZ57754 (D) in the free holes. 3. Put the eye-bolt (B) back in place and tighten the spring to its original setting. A—Feed roll spring B—Eye-bolt C—Plate Z72204 D—Holder AZ57754 Continued on next page OUZXMAG,0001BEF –19–13NOV03–1/3 Z103757 (13DEC06) 13 Installation Instructions
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Installation Instructions Install Lower Plate Z73362 1. Drill two 9 mm (0.35 in.) diameter holes on cutterhead frame (A) as shown. 2. Install plate Z73362 (D) on frame (A) with two cap screws M8x40 (E) and nuts, as shown. A—Cutterhead frame B—75 mm (2.95 in.) C—34 mm (1.34 in.) D—Plate Z73362 E—Cap screws M8x40 F—15 mm (0.59 in.) Continued on next page OUZXMAG,0001BEF –19–13NOV03–2/3 Z103757 (13DEC06) 14 Installation Instructions 011507 PN=16 ZX1031222 –UN–02NOV02 ZX1034541 –UN–18NOV03
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Installation Instructions Install Feed Roll Potentiometer AZ63280 1. Install potentiometer AZ63280 (A) between plate Z72204 (B) and plate Z73362 (C) with screws (D) M12x35, flange nuts and lock nuts as shown. 2. Connect potentiometer AZ63280 (A) to free connector (E) of machine wiring harness. IMPORTANT: The potentiometer (A) should be mounted so that the wiring harness connector is in top position. A—Potentiometer AZ63280 B—Plate Z72204 C—Plate Z73362 D—Screws M12x35 E—Connector OUZXMAG,0001BEF
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Installation Instructions Install Job Computer AZ59199 and Wiring Harness AZ101120 1. Install job computer AZ59199 (A) as shown on the bottom left side of load center with three screws M8x60 (B) using existing nuts in the wall. 2. Connect main connector (C) of wiring harness AZ101120 (D) to job computer (A). 3. Disconnect A7-CAN bus terminator (E) located near the board A3. Connect CAN bus terminator (E) to relevant connector (F) of wiring harness AZ101120 (D), then connect wiring harness AZ1011
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Installation Instructions X30 Connector AZ71569 Pin Connections Pin Number Wire Pin #1 .......................................... 584 Pin #2 .......................................... 586 Pin #3 .......................................... 585 Pin #4 .......................................... 571 Pin #5 .......................................... not used Pin #6 .......................................... not used OUCC002,00021CA –19–18NOV06–2/8 5. Connect part of wiring harness AZ101120 with 15A-fu
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Installation Instructions A—Inoculant dosing device B—NIR sensor connector C—Wiring harness AZ101120 D—Connection box connector 7. Using above illustration, route connectors (A) and connection box (D), alongside the left-hand side of (B) of wiring harness AZ101120 (C) underneath the machine frame then behind the cab. Continued on next page OUCC002,00021CA –19–18NOV06–4/8 Z103757 (13DEC06) 18 Installation Instructions 011507 PN=20 ZX1037472 –UN–13SEP05
