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MODEL 463666508 • PRODUCT GUIDE
THIS GRILL IS FOR OUTDOOR USE ONLY.
CAUTION: WARNING:
Read and follow all safety statements, assembly Failure to follow all manufacturer’s instructions
instructions, and use and care directions before could result in serious personal injury and/or
attempting to assemble and cook. property damage.
INSTALLER/ASSEMBLER: CAUTION:
Leave this manual with consumer. Some parts may contain sharp edges –
especially as noted in the manual! Wear
protective gloves if neces
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Installation Safety Precautions • Use grill only with LP (propane) gas and the regulator/valve DANGER assembly supplied. • Grill installation must conform with local codes, or in their FOR YOUR SAFETY absence with National Fuel Gas Code, NFPA 54 / ANSI If you smell gas: Z223.1 and Natural Gas and Propane Installation Code, CSA B149.1. Handling and storage of LP cylinders must conform to LP Gas Code NFPA/ANSI 58. Grill is not for use in 1. Shut off gas to the appliance. or on recreational v
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TABLE OF CONTENTS For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Grill Service Center. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 To insure your satisfaction Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 and for follow-up service, Installation Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . 2 register your grill Safety Symbols. . . . . . . . . . . . . . . . . .
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LP Cylinder USE AND CARE • The LP cylinder used with your grill must meet the following requirements: • Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near • LP cylinders must be constructed and marked in accordance the appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for C
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder • Many retailers that sell grills offer you the option of replacing 1. LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2. Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylind
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Straight Leak Testing Valves, Hose and Regulator 1. Turn all grill control knobs to OFF. 2. Be sure regulator is tightly connected to LP cylinder. 3. Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4. Brush soapy solution onto areas circled below. Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6. Turn the cou
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Safety Tips WARNING s Before opening LP cylinder valve, check the coupling nut for tightness. For Safe Use of Your Grill and to Avoid Serious s When grill is not in use, turn off all control knobs and LP Injury: cylinder valve. s If the outdoor cooking gas appliance is not in use, the gas • Do not let children operate or play near grill. must be turned off at the supply cylinder. Storage of an • Keep grill area clear and free from materials that burn. outdoor cooking gas appliance indoors
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Burner Flame Check Ignitor Lighting • Remove cooking grates and flame tamers. Light burners, rotate s Do not lean over grill while lighting. knobs from HI to LO. You should see a smaller flame in LO 1. Turn all burner control valves. position than seen on HI. Always check flame prior to each use. 2. Turn on gas source or tank. If only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. 3. Open lid during lighting. 4. To ignite, turn LEFT kno
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Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grate and vaporiser bar. SPIDER ALERT! 3. Under grill remove grease cup, disconnect ignitor wire and GAS COLLECTOR clips from burner. To remove clips pull down on large end of BOX & IGNITOR BURNER clip attached to the valve, turn away from valve, rotate CONTROL PANEL upward an
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Food Safety How To Tell If Meat Is Grilled Thoroughly Food safety is a very important part of enjoying the outdoor • Meat and poultry cooked on a grill often browns very fast on the cooking experience. To keep food safe from harmful bacteria, outside. Use a meat thermometer to be sure food has reached follow these four basic steps: a safe internal temperature, and cut into food to check for visual signs of doneness. Clean: Wash hands, utensils, and surfaces with hot soapy water before and af
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PARTS LIST – Model No. 463666508 Key Qty Description Part # Key Qty Description Part # A 1 Firebox Assembly. . . . . . . . . . . . . . . . . 80013174 AA 2 Leg Extender . . . . . . . . . . . . . . . . . . . . 80012759 B 1 Valve/Hose/Regulator. . . . . . . . . . . . . . 80013175 BB 1 Match Holder . . . . . . . . . . . . . . . . . . . . 80013193 C 1 Control Panel . . . . . . . . . . . . . . . . . . . . 80013176 CC 1 Lower Hinge Kit . . . . . . . . . . . . . . . . . . 80013194 D 2 Control Knob . . .
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PARTS DIAGRAM – Model No. 463666508 T DD DD S Z U Y G X CC G I CC J H I J H W A F V C K K D E BB N O O B Q GG M M L AA FF P EE AA R L GG 12 • 463666508
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Front ASSEMBLY – Model No. 463666508 Position leg assemblies as shown below, making sure assembly with leg 1 extenders is on right side. Attach front panel and side support braces to legs using four 1/4-20x2” carriage bolts and four 1/4-20 tee knobs. Front panel 80013189 1/4-20 Tee Knob Qty. 4 Right side leg Side support brace 80013184 1/4-20x2” Carriage Bolt Qty. 4 Leg extenders Leg assembly 80012759 80013182 Turn assembly over and attach back support brace to legs and side support braces usi
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Turn assembly upside-down. Insert axle bolts into wheels. Facing the back, position 3 tank support bracket between left legs. Insert axle bolt through leg and bracket and secure with hitch pin. Wheel 80012751 1” Hitch Pin Tank support Qty. 2 bracket 80013187 “Cone” side of wheel against leg. 5/16” Axle Bolt Qty. 2 Attach control panel/ HVR assembly to firebox with two #10-24x1/2” Valve Venturi tube 4 machine screws, fiber washers, and #10-24 flange nuts (A). Place heat shield onto burner vent
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1/4-20 Flange Nut Place cart in the upright position. Place firebox assembly onto 5 cart, making sure that regulator hose hangs inside cart and control panel overlaps front panel. Secure firebox to cart using four #10-24x1¼” carriage bolts, fiber washers and #10-24 wing nuts. Firebox assembly Control #10-24x1¼” 80013174 panel Carriage Bolt Qty. 4 80013176 Front panel 80013189 Fiber Washer Qty. 4 #10-24 Wing Nut Qty. 4 Attach the two vaporiser bar supports to the inside of the grill bottom u
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Slide shelf arms into leg assemblies and secure with one push fastener per arm. Attach side shelves to shelf arms using 7 four 1/4-20x2” carriage bolts and four 1/4-20 tee knobs per shelf. Side shelf 80012749 1/4-20 Tee Knob Qty. 8 Shelf arm 1/4-20x2” Carriage Bolt 80013181 Qty. 8 Push Fastener Qty. 4 Attach lower lid hinges to back of firebox using two 1/4-20x1/2” machine screws, fiber washers, and 1/4-20 Flange nuts 8 per hinge. The center flat portion of the hinge should be at the bottom (s
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Attach handle to front of lid using two insulation washers, fiber washers and Handle 9 80013191 #10-24 wing nuts. Attach upper lid hinges to back of lid using two 1/4-20x1/2” machine screws, fiber washers, and 1/4-20 flange nuts per hinge. Hinges should curve downward when properly installed. Insulation washer 80013778 Lid 80013190 1/4-20x1/2” Insulation Washer Machine Screw Qty. 2 Qty. 4 Fiber Washer Qty. 6 1/4-20 Flange Nut Qty. 4 Upper lid hinge #10-24 Wing Nut 80013195 Qty. 2 Place lid a
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Place vaporiser bar onto V-shaped bar rests inside firebox. Place cooking grate onto firebox. 11 NOTE: The vaporiser Cooking grate 80012776 bar must be inserted into firebox at an angle in order to fit beneath cooking grate supports. Vaporiser bar 80012775 Insert ends of SwingAway pivot wire into holes in sides of grill lid. Insert ends of SwingAway leg wire into holes in sides of 12 firebox. NOTE: Pivot and leg wires, running side-to-side, should be under wires running front-to-back. If piv
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Hang grease clip from bottom of firebox and place grease cup into 13 grease clip. CAUTION Failure to install grease clip and cup will cause hot grease to drip from bottom of grill with risk of fire or Grease clip property damage. 80000271 Grease cup 80000270 Attach tank retainer wire to left side support brace using one 1/4-20x1¼” carriage bolt and one 1/4-20 tee knob. Do not 14 fully tighten until LP cylinder is installed. 1/4-20x1¼” Carriage Bolt Tank retainer wire Qty. 1 80012766 1/4-20
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LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & 15 Care section). Once cylinder has been filled and leak checked, place cylinder into notches in tank support bracket. Make sure cylinder valve is facing front of grill. Slide tank retainer wire over cylinder collar and tighten tee knob. Regulator hose should be above side support brace. See Use & Care section of this manual to perform the “Burner Flame Check” and for important
