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PRODUCT GUIDE
MODEL 461262409
IMPORTANT: Fill out the product record information below.
Serial Number
See rating label on grill for serial number.
Date Purchased
For support and to register your
grill, please visit us at
www.charbroil.com
If you have questions or need
.
assistance during assembly,
Please call 1-888-430-7870
Estimated assembly time: 30-45 minutes
This product is manufactured by Char-Broil, LLC, a division of the W. C. Bradley Company under the terms of a license agreement gr
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TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 If you smell gas: Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1. Shut off gas to the appliance. Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2. Extinguish any open flame. 3. Open lid. Parts Di
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WARNING CAUTION CALIFORNIA PROPOSITION 65 Using pots larger than 6 quarts in capacity could 1. Combustion by-products produced when using exceed weight limit of the this product contain chemicals known to the State of side burner shelf, resulting in failure California to cause cancer, birth defects, and other reproductive harm. of grill cart 2. This product contains chemicals, including lead components. and lead compounds, known to the State of California to cause cancer, birth defects or oth
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LP Cylinder USE AND CARE •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" DANGER (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVER store a spare LP cylinder under or near the •LP cylinders must be constructed and marked in accordance appliance or in an enclosed area. with specifications for LP cylinders of the U.S. Department of Transportation (DOT) or for Cana
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e s i w k LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing 1.LP cylinder must be properly secured onto grill. (Refer to your empty LP cylinder through an exchange service. Use only assembly section.) those reputable exchange companies that inspect, precision fill, 2.Turn all control knobs to the OFF position. test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder
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Straight Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.Brush soapy solution onto areas circled below. Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 6.Turn the coupling
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Safety Tips Before opening LP cylinder valve, check the coupling nut for WARNING tightness. When grill is not in use, turn off all control knobs and LP For Safe Use of Your Grill and to Avoid Serious cylinder valve. Never move grill while in operation or still hot. Injury: Use long-handled barbecue utensils and oven mitts to avoid • Do not let children operate or play near grill. burns and splatters. • Keep grill area clear and free from materials that burn. Maximum load for side
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Burner Flame Check •Remove cooking grates and troughs. Light burners, rotate WARNING knobs from to . You should see a smaller flame in position than seen on . Perform burner flame check Turn controls and gas source or tank OFF when not on sideburner, also. Always check flame prior to each use. If in use. only low flame is seen refer to "Sudden drop or low flame" in the Troubleshooting Section. CAUTION If ignition does NOT occur in 5 seconds, turn the burn
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Cleaning the Burner Assembly CAUTION Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and flame tamers. SPIDER ALERT! 3. Remove screws and carryover tubes from rear of burners. 4. Remove screw and washers to disengage burner from bracket on firebox. SPIDER AND WEBS INSIDE BURNER TUBE 5. Remove screws to detach electrode from burner. Electrode should remai
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LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for re
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PARTS LIST Key Qty Description Key Qty Description A1 OUTER TOP LID LL 1 LID, F/ SB B1 INNER LINER, F/ LID MM 1 RIGHT SIDE SHELF C1 HANDLE, F/ TOP LID NN 1 FASCIA, RIGHT SIDE SHELF D1 LOGO PLATE, W/ TEMP GAUGE OO 3 COOKING GRATE, MAIN E1 HARDWARE F/ TOP LID PP 1 WARMING RACK F2 RUBBER BUMPER, F/ TOP LID QQ 1 SIDEBURNER G1 FIREBOX RR 1 ELECTRODE, F/ SIDEBURNER H1 HEAT SHIELD, F/ FIREBOX, FRONT SS 1 SIDEBURNER GRATE LEFT SIDE OUTER PANEL, F/ HEAT SHIELD, LOWER, FIREBOX, 500, I1 FIREBOX TT 1 '09 R
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PARTS DIAGRAM E A B D F C F L CC J G I PP OO XX OO H OO M L L M HH M K P SS O N S TT S RR S AA II QQ R T T Q T S JJ BB MM T KK V NN Z W WW Y X U DD EE EE GG FF YY UU VV 12
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ASSEMBLY Attach the two locking casters at the rear of the bottom shelf 1 and the two fixed casters at the front Fixed caster Locking caster Bottom shelf Attach side panels to bottom shelf using three 2 1/4-20x1/2” screw 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers per panel. IMPORTANT: Panel with large hole must 7mm lock washer Be on left side of bottom shelf. 7mm flat washer Left side panel Make sure side panels are pushed as far to the Right side panel rear of bottom shelf as
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Place lower back panel between side 3 panels at rear of bottom shelf. Secure lower back panel to side panels using four 1/4-20x1/2” screws, 7mm lock washers, and 7mm flat washers on each side. Lower back panel 1/4-20x1/2” screw 7mm lock washer 7mm flat washer This step requires two people 4 to lift and position grill head onto cart. Carefully lower the grill head onto the cart, aligning slots at bottom of grill head with posts on cart side panels. Make sure the regulator hose is hangin
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Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and 5 facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. NOTE: MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART. Door Hinge Pin Front brace 7mm flat 7mm lock 1/4-20x1½” washer washer screw Note: some parts omitted for clarity of illustration On back of grill, place upper back p
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screws, Attach right side fascia to right side shelf using four #10-24x3/8” 5mm lock washers and 5mm flat washers, shown A. 7 Insert flange on right side shelf into side shelf brackets on right side of firebox, shown B. , one Attach one 1/4-20x1-1/2” screw 1/4-20x1/2” screw,two 7mm lock washers and two 7mm flat washers at the rear shelf, shown C. screw, 7mm lock washers and 7mm flat washers at the front shelf, shown D. Attach three 1/4-20x1/2” 5mm Flat Washer A 5mm Lock Washer #10-24x3
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left side fascia left side shelf Attach left side fascia to left side shelf using four #10-24x3/8” screws, 5mm lock washers and 5mm flat washers, shown A. 8 Insert flange on left side shelf into side shelf brackets on side of firebox, shown B. Attach one 1/4-20x1-1/2” screw,one 1/4-20x1/2” screw,two 7mm 7mm flat washers at the rear shelf, lock washers and two shown C. Attach three 1/4-20x1/2” screws, 7mm lock washers, 7mm flat washers at the front shelf, shown D. A B side shelf bracket 5mm
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First, remove the two screws and lock washers factory attached to the sideburner valve bracket. 9 Position sideburner valve bracket beneath sideburner shelf fascia so that valve stem comes through larger center hole in fascia. Align the holes on valve bracket with left and right holes on fascia. Secure using screws and lock washers that were removed from bracket, shown A. Place sideburner bezel over valve stem on front side of fascia. Align small holes on bezel with upper and lower holes on f
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Insert sideburner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan, shown A. 10 Secure burner to sideburner drip pan with Wing nut, shown B. Under sideburner shelf, attach sideburner ignitor wire to electrode. Make sure burner tube engages sideburner valve, shown B. Place sideburner cooking grate onto sideburner shelf, aligning grate legs with holes in shelf, shown C. A Sideburner Sideburner drip pan Burner tube B Electrode Burner tube Sideburner dri
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Release the cap and nut from electronic ignition module. Attach electronic ignition module and heat shield to the cart left 11 side panel with the nut, shown A. Insert AA battery into ignition module, negative (-) end first. Then put on the cap, shown B. Connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the Electronic Ignition Module.Total (4) connections. Connect the two wires[(a) and (b)] from the switch wiring harness into the back of the El
