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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 1
Professional Single Zone
Charcoal Grill
OWNER’S MANUAL / MANUAL DEL PROPIETARIO
ASSEMBLY AND OPERATING INSTRUCTIONS
INSTRUCCIONES DE ARMADO Y OPERACIÓN
SAVE THIS MANUAL FOR FUTURE REFERENCE
GUARDE ESTE MANUAL PARA REFERENCIA FUTURA
WARNING/ADVERTENCIA
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND INSTRUCTIONS ARE IGNORED. READ AND
FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 2 IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL, PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS! READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL. WARNING • Only use this grill on a hard, level
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 3 WARNING • When grilling, grease from meat may drip into the charcoal and cause a grease fire. If this should happen close lid to suffocate the flame. Do not use water to extinguish grease fires. • Use caution since flames can flare-up when fresh air suddenly comes in contact with fire. When opening the lid, keep hands, face and body a safe distance from hot steam and flame flare-ups. • Never place more than 15 pounds on side tables. Do not lean on
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 4 ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS & INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR SMOKER. FOR COVERS, ACCESSORIES AND OTHER PRODUCTS, PLEASE VISIT US ONLINE AT: www.brinkmann.net FOR GRILL WARRANTY REPLACEMENT PARTS, PLEASE VISIT US AT: www.grillpartsonline.com FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717. (Proof of purchase will be required.) 1 2 Inspect contents of the box to ensure all parts are incl
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 5 Parts Bag Contents 1 9 1 10 X 8mm hexagonal nut 4 M6 Nuts 2 10 1 Door locking plate 8 M5 Spring Washers 3 11 1 Door handle 8 M5 Washers 4 12 4 M6 X 50 mm Bolts 4 M6 Washers 5 13 23 M5 X 10 mm Bolts 28 M6 X 15 mm Bolts 6 14 1 M10 Locking Washer 1 Screwdriver 7 15 1 M10 Washer 1 Hex Nut Wrench 8 8 M5 Self-Locking Nuts 1 3 5 4 6 2 7 8 9 10 11 12 13 14 15 4
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 6 Choose a good, cleared assembly area and get a friend to help you put your grill together. Lay Locking cardboard down to protect grill finish and Casters assembly area. Turn the grill on its side to begin Hex Nut Wrench assembly. Step 1 Attach locking casters to bottom of each leg. Tighten caster bolts securely using hex nut wrench provided in parts pack. Legs Step 2 Attach left side panel to left front leg and left rear leg by using four M6 x 15m
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 7 Step 4 Attach rear panel to cart assembly by using four M6 x 15mm bolts. Step 5 Attach door frame bracket to front of cart assembly by using four M5 x 10mm bolts. Step 6 Install door handle through holes in door by using two M5 x 10mm bolts, M5 washers and M5 spring washers. Repeat for other door. 6
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 8 Step 7 Install left door by inserting the lower hinge pin into the lower left door hinge. Depress the upper left door hinge, then align with the upper left door bracket until hinge pin locks into place. Repeat for right door. Step 8 Attach air vent dampers to both sides of the grill lid using two M5 x 10mm bolts and M5 self-locking nuts. Attach air vent handles by sliding the handle over the arm until you hear a click. (M5 self-locking nuts can be
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 9 Step 10 Attach the air shutter to the inside of grill body by aligning the air shutter and grill body holes, secure by using two M5 x 10mm bolts and M5 self-locking nuts. Repeat for opposite side of grill body. (M5 self-locking nuts can be tightened by using the hex nut wrench provided) Attach the air shutter handle by sliding the handle over the air shutter arm until you hear a click. Repeat for opposite side of grill body. Lock Washer Washer Doo
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 10 Step 14 Attach the charcoal crank by screwing in the handle clockwise into the grill front crank hole. Step 15 Attach the ash pan collar to bottom of grill body using three M5 x 10mm bolts. Step 16 Slide the ash pan into the track of the ash pan collar as illustrated. Step 17 With the help of a friend, place grill body assembly on assembled cart frame. Grill body will rest on angled vertical supports. Align bolt holes located on the outside of the
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 11 Step 18 Attach handle to left drawer by using two M5 x 10mm bolts, M5 spring washers and M5 washers. Repeat for right side towel rack. Step 19 Attach side table to right side of grill assembly using four M6 x 15mm bolts, insert the bolts halfway. Then place side table over bolts and slide down over bolts. Tighten bolts securely. Repeat for the left side table. Step 20 Insert drawer in left side table. Place cooking grills on support ribs in grill
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 12 PREPARATION FOR USE & LIGHTING INSTRUCTIONS PLACE THE GRILL OUTDOORS ON A HARD, LEVEL, NON-COMBUSTIBLE SURFACE AWAY FROM ROOF OVERHANG OR ANY COMBUSTIBLE MATERIAL. NEVER USE ON WOODEN OR OTHER SURFACES THAT COULD BURN. PLACE THE GRILL AWAY FROM OPEN WINDOWS OR DOORS TO PREVENT SMOKE FROM ENTERING YOUR HOUSE. IN WINDY WEATHER, PLACE THE GRILL IN AN OUTDOOR AREA THAT IS PROTECTED FROM THE WIND. READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEF
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 13 Step 3 Saturate charcoal with lighting fluid. With lid open wait 2 to 3 minutes to allow lighting fluid to soak into charcoal. Store charcoal lighting fluid safely away from the grill. Step 4 With grill lid and door open, stand back and carefully light charcoal through the door. Allow to burn until covered with a light ash (approximately 20 minutes). WARNING: Charcoal lighting fluid must be allowed to completely burn off prior to closing grill l
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 14 OPERATING INSTRUCTIONS PLACE THE GRILL OUTDOORS ON A HARD, LEVEL, NON-COMBUSTIBLE SURFACE AWAY FROM ROOF OVERHANG OR ANY COMBUSTIBLE MATERIAL. NEVER USE ON WOODEN OR OTHER SURFACES THAT COULD BURN. PLACE THE GRILL AWAY FROM OPEN WINDOWS OR DOORS TO PREVENT SMOKE FROM ENTERING YOUR HOUSE. IN WINDY WEATHER, PLACE THE GRILL IN AN OUTDOOR AREA THAT IS PROTECTED FROM THE WIND. READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE OPERATING YOUR G
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 15 Step 4 With coals burning well, carefully add wood chunks using long Charcoal grate cooking tongs (see “Flavoring Wood” and “Adding Charcoal/Wood During Cooking” sections of this manual.) Step 5 Place cooking grills on grill support lips. Use charcoal grate adjuster crank to position charcoal grate to lowest level. WARNING: Wear protective gloves or oven mitts when adjusting door handle, ash tray or cooking height. Step 6 Place food on right sid
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 16 Step 1 Grilling/Searing Lightly coat all interior surfaces of the Professional Grill including cooking grill with vegetable oil or vegetable oil spray. Do not coat charcoal grate or charcoal ash tray. Step 2 Follow the instructions below carefully to build a fire. You may use charcoal and/or wood as fuel in the Professional Grill (see “Adding Charcoal/Wood During Cooking” section of this manual). WARNING: Never use charcoal that has been pre-treat
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 17 Step 5 Place cooking grill on grill support lips. Use charcoal grate adjuster crank to position charcoal grate to desired cooking level. WARNING: Wear protective gloves or oven mitts when adjusting door handle, ash tray or cooking height. Step 6 Place food on cooking grill and close grill lid. Always use a meat thermometer to ensure food is fully cooked before removing from grill. Step 7 Allow grill to cool completely, then follow instructions in
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 18 To increase heat, more wood and/or charcoal may be needed. Regulating Heat Follow instructions in “Adding Charcoal/Wood During Cooking” section of this manual. To maintain the temperature, more wood and/or charcoal may need to be added during the cooking cycle. NOTE: Dry wood burns hotter than charcoal, so you may want to increase the ratio of wood to charcoal to increase the cooking temperature. Hardwood such as oak, hickory, mesquite, fruit and
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 19 AFTER-USE SAFETY WARNING • Always allow grill and all components to cool completely before handling. • Never leave coals and ashes in grill unattended. Make sure coals and ashes are completely extinguished before removing. • Before grill can be left unattended, remaining coals and ashes must be removed from grill. Use caution to protect yourself and property. Place remaining coals and ashes in a non-combustible metal container and completely satur
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INSTR_810-3810-S.qxd 11/16/07 9:58 AM Page 20 ADVERTENCIAS DE SEGURIDAD IMPORTANTES DESEAMOS QUE USTED ENSAMBLE Y USE SU PARRILLA DE LA MANERA MÁS SEGURA POSIBLE. EL PROPÓSITO DE ESTE SÍMBOLO DE ALERTA DE SEGURIDAD ES LLAMAR SU ATENCIÓN A POSIBLES PELIGROS MIENTRAS ENSAMBLA Y USA SU PARRILLA. ¡CUANDO VEA EL SÍMBOLO DE ALERTA DE SEGURIDAD , PRESTE ATENCIÓN A LA INFORMACIÓN QUE APARECE DESPUÉS! LEA TODAS LAS ADVERTENCIAS DE SEGURIDAD E INSTRUCCIONES CUIDADOSAMENTE ANTES DE ENSAMBLAR Y UTILIZAR
