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C3491pr-0920.qrk 10/30/03 4:01 PM Page 1
Product features and decoration may vary from the picture above.
Please read this manual and save it with your original sales receipt.
Tools needed for assembly: Phillips Screwdriver, Hammer, Slotted Screwdriver,
Adjustable Wrench and Safety Scissors (tools not included).
® ® ®
Use only with a Power Wheels Type H 6 Volt Battery, Power Wheels 25 Amp Fuse and Power Wheels
Type H 6 Volt Charger (all included).
Trademarks, design patents and copyrights ar
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 2 Table of Contents A Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 B Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 C Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 3 Warnings and Cautions B ELECTRICAL HAZARD WARNING • Battery can fall out and injure a child if vehicle tips over. Always use battery clamp. • PREVENT FIRE ® - Do not bypass a Power Wheels fuse. It is a safety device. ® - Use only a Power Wheels 25 Amp fuse. - Never modify the electrical system. Alterations could cause a fire resulting in serious injury and could also ruin the electrical system. - Use of the wrong type battery or charger could cause a
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 4 Parts C •If you experience a problem with this product, or are missing a part, please call us at 1-800-348-0751, rather than return this product to the store. •Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded. •Metal parts have been coated with a lubricant to protect them during shipment. Wipe all metal parts with a paper towel to remove any excess lubricant. Whee
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 5 Parts *Note: For your convenience, an extra 25 amp fuse is included. Rear Axle 6 Volt Battery (Located in cardboard box inside battery compartment.) Steering Column Front Wheel Traction Band - 2 Driver 6 Volt Charger (Located in cardboard box 25 Amp Fuse - 1* inside battery compartment.) Steering Wheel Cap Hubcap Cover - 4 Steering Linkage Cover (Taped under vehicle body.) Spacer Rectangular Bushing - 2 Steering Linkage Round Bushing - 6 Hex Bushing
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 6 Parts *Note: For your convenience, an extra .437 white cap nut, .354 black cap nut and lock washer are included. 1 #6 x /2" Screw - 5 .437 (Large) White Cap Nut – 2* #6 x 1" Screw - 2 1 1 /4" x 1 /4" Screw - 2 .354 (Small) Black Cap Nut – 2* 3 4 #8 x / " Screw - 13 (Small Diameter Head) Lock Washer - 4* 3 4 #10 x / " Trusshead Screw (Large Diameter Head) 7 Small Washer - 2 #10 Lock Nut /16" Large Washer - 5 Note: Tighten and loosen all screws with a Ph
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® A 25IM AM P P FUSE MUS BEY B IN W A SILA E LL R RY E EC DH I EN A FO T RRE E P R OPERATE ORTA NT T T OO F TT TL B G O O C3491pr-0920.qrk 10/30/03 4:01 PM Page 7 Parts Diagram D 13 Right Rear Wheel Assembly 35 11 25 12 23 23 38 14 15 7 26 2 18 16 6 4 22 36 37 22 22 34 27 28 18 32 3 22 22 1 19 5 31 18 24 38 22 20 31 22 26 9 18 24 20 4 20 21 16 15 4 30 15 8 18 17 20 26 16 29 Note: Some parts shown are assembled 10 8 33 on both sides of the vehicle. 1. Vehicle Body 15. Hubcap - 4 27. 6 Volt
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 8 Battery Charging E ELECTRICAL HAZARD WARNING CAUTION • Battery can fall out and injure a Use the charger in dry locations only. child if vehicle tips over. Always use battery clamp. • PREVENT FIRE Important Notes ® - Do not bypass a Power Wheels fuse. •Your new battery must be charged for at least 18 hours It is a safety device. before you use it in your vehicle for the first time. ® •We recommend that you start charging your battery before - Use only
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 9 Battery Charging IMPORTANT! The battery must be removed from your vehicle for the initial charge in order to complete assembly. After assembly is complete, you do not need to remove the battery 3 from your vehicle to recharge it. 1 Seat Lock Fasteners Cardboard Box Containing Battery and Battery Charger Rear View •Remove the cardboard box containing the battery and battery charger from the battery compartment. Rear View Locked Unlocked Battery Charger
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 10 Battery Charging 25 Amp Fuse 5 7 ® • Insert a Power Wheels 25 amp fuse into the battery. Note: The top of the fuse will not be flush with the top of the •Plug the charger into a standard 120 volt wall outlet. battery when properly installed. Note: If power flow to the wall outlet is controlled by a switch, make sure the switch is ON. • Before first time use, charge the battery for at least 18 hours. Never charge the battery longer than 30 hours. Char
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 11 Assembly F 2 Gearbox WARNING Teeth Children can be harmed by small parts, sharp edges and sharp points in the vehicle’s unassembled state, or by electrical Large items. Care should be taken in unpacking Opening and assembly of the vehicle. Children Hole should not handle parts, including the Round battery, or help in assembly of the vehicle. Bushing See Inset Barrel Side 1 Gearbox Hole Rear View Round Bushing •Fit a round bushing, barrel side first, i
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 12 Assembly Smooth Surface Ribs 4 3 Lock Washer Rounded Side UP Assembly Tool with Lock Washer Inside Hubcap Inside of Wheel Outside of Wheel •Identify the inside and the outside of a wheel. •The inside of the wheel has ribs on its surface. The outside Rectangular of the wheel has a smooth surface. Bushing Rear Axle 5 Round Bushing Assembly Tool Barrel Side Base End Up Inside of Wheel Round Bushing Rectangular Bushing •Fit a round bushing, barrel side f
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 13 Assembly Base 9 7 Driver Grooves Rectangular Bushing Rectangular Rear Wheel Well Bushing Round Rear Axle Bushing Spacer Large Washer Outside of Wheel Small Barrel Side Peg Hole Hubcap •Fit another wheel (with a round bushing inserted) onto the Rear Axle end of the rear axle. Make sure the outside of the wheel Assembly (smooth side) faces out and the ribs on the inside of the Round Bushing wheel fit in the grooves in the driver. •Fit a rectangular bush
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 14 Assembly 12 10 Lock Washer Assembly Tool Rounded Side UP with Lock Rear Washer Inside Axle Door 3 4 •Insert eight #8 x / " screws into the door, as shown. Bottom View Tighten the screws. •Turn the vehicle body on its side. •Fit a lock washer (rounded side up) into the assembly tool. Make sure it fits Assembly Tool completely inside the assembly tool. 13 Door •Fit the assembly tool (with lock washer in it) onto the end of the rear axle. •Tap the assem
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 15 Assembly Windshield Hinge 16 Fold around 14 back edge of windshield See Inset Back Edge of Windshield Dotted Line Windshield Label 2 •Turn the windshield face down on a flat surface. •Cut label #2 from the large label sheet. •Fit the windshield hinge to the •Position the windshield upright, as shown. corner of the windshield. •Remove the backing and position the label on the right side of the windshield, as shown. Hint: Align the dotted line on the
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 16 Assembly B Marking A Marking 20 18 Large Large Washer Washer See See Front Front Inset Inset Axle Axle See Steering Inset Linkage Cover B Marking A Marking Steering Linkage Steering Bottom View Curve Linkage TOWARD Cover You Front Large Hole Washer •Slide a large washer onto the short end of each front axle. •Position the steering linkage •Turn the vehicle body over so that the bottom faces you. cover over the steering linkage. 3 •Insert one #8 x /4"
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 17 Assembly Steering Linkage Assembly Front Axle 22 (Smooth Side Up) 24 Large Washer See Inset Bottom View •Fit a large washer onto a front axle. Smooth Surface Ribs 25 Notch Bottom View •Turn the steering assembly over, with the smooth side up. Notch •Fit the steering linkage assembly to the front end of the vehicle body. IMPORTANT! Make sure the notch on the steering linkage assembly aligns with the notch Inside of Wheel Outside of Wheel in the front
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 18 Assembly Outside of Wheel Notches Notches Hubcap 27 29 Front Axle Front Wheel Traction Band Wheel Peg Small Hole Ridges Ridges •Fit the wheel (with a round bushing and hex bushing inserted) onto the end of the front axle. Make sure the outside of the wheel (smooth side) faces out. •Fit a hubcap to the outside of the wheel. Make sure the peg on the hubcap fits into the small hole in the outside of the wheel. •Fit the notches on the inside of a front
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 19 Assembly Steering Wheel Right 31 33 Spoke Left Spoke Hubcap Label 25 See Label 24 Slots Inset Bottom Hubcap Spoke Cover Tab Label 26 •Cut the steering wheel labels (#24, #25 and #26) from the smaller label sheet. Now, position the steering wheel labels, Tab Tab as shown in the illustration, around the steering wheel. Hint: These labels will be applied around the spokes on the •Turn the vehicle body upright (or keep it on its side). steering wheel. Car
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C3491pr-0920.qrk 10/30/03 4:01 PM Page 20 Assembly Steering 37 35 Linkage .354 Cap Nut Steering Bracket Steering See Inset Column 2nd Bend Cap Nut Steering Steering Column Bracket Bottom View •Fit a .354 black cap nut onto the end of the steering column. •Tap the cap nut with a hammer to secure it on the •Turn the vehicle body on its side, so steering column. that the bottom faces you. Hints: •Position the steering bracket behind - You may need the help of another adult to keep these two th
