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RETURN TO MAIN INDEX
SVM143-A
DH- 10 Heads & Controls March, 1999
Boom Mount or Bench Models
For use with: DH-10 Control - Boom Mount Code 10357
DH-10 Drive - Boom Mount Codes 10358 (Std.), 10359 (Hi/Std.)
DH-10 Boom Package Codes 10380, 10495, 10496 (Std.), and 10517, 10518, 10519 (Hi/Std.)
Standard - Single Head Drive Codes 10190, 10191
DH-10 Feeder Double Head - Bench Model Codes 10360 (Std.), 10361 (Hi/Std.)
Safety Depends on You
Lincoln arc welding and cutting
equipment is designe
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i i SAFETY WARNING CALIFORNIA PROPOSITION 65 WARNINGS Diesel engine exhaust and some of its constituents The engine exhaust from this product contains are known to the State of California to cause can- chemicals known to the State of California to cause cer, birth defects, and other reproductive harm. cancer, birth defects, or other reproductive harm. The Above For Diesel Engines The Above For Gasoline Engines ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY
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ii ii SAFETY ELECTRIC SHOCK can ARC RAYS can burn. 4.a. Use a shield with the proper filter and cover kill. plates to protect your eyes from sparks and 3.a.The electrode and work (or ground) circuits the rays of the arc when welding or observing are electrically “hot” when the welder is on. open arc welding. Headshield and filter lens Do not touch these “hot” parts with your bare should conform to ANSI Z87. I standards. skin or wet clothing. Wear dry, hole-free gloves to insulate hands. 4.b. Use
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iii iii SAFETY WELDING SPARKS can CYLINDER may explode cause fire or explosion. if damaged. 6.a. Remove fire hazards from the welding area. 7.a.Use only compressed gas cylinders If this is not possible, cover them to prevent containing the correct shielding gas for the the welding sparks from starting a fire. process used and properly operating Remember that welding sparks and hot regulators designed for the gas and materials from welding can easily go through small cracks pressure used. All hos
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iv iv SAFETY 5. Toujours porter des lunettes de sécurité dans la zone de PRÉCAUTIONS DE SÛRETÉ soudage. Utiliser des lunettes avec écrans lateraux dans les zones où l’on pique le laitier. Pour votre propre protection lire et observer toutes les instruc- tions et les précautions de sûreté specifiques qui parraissent 6. Eloigner les matériaux inflammables ou les recouvrir afin de dans ce manuel aussi bien que les précautions de sûreté prévenir tout risque d’incendie dû aux étincelles. générales su
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RETURN TO MAIN INDEX v v MASTER TABLE OF CONTENTS FOR ALL SECTIONS Page Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i-iv Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section A Technical Specifications — DH-10 Complete Units or Controls & Heads A-2 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 Recommende
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SECTION A-1 SECTION A-1 INSTALLATION TABLE OF CONTENTS -INSTALLATION SECTION- Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section A Technical Specifications — DH-10 Complete Units or Controls & Heads . . . . . . . . . . . . . . . . . . . . A-2 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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A-2 A-2 INSTALLATION TECHNICAL SPECIFICATIONS – DH-10 Complete Units or Controls & Heads The K1499-1 or -2 DH-10 consists of a control and a double head 10 series wire drive assembly pre- mounted on a platform with two 2 in. O.D. spindle mountings. Specifications for the units follow: CONTROLS SECTION OF COMPLETE UNITS SPEC.# TYPE INPUT POWER PHYSICAL SIZE• TEMPERATURE RATING Dimensions Height Width Depth Weight Operating Storage K1499-1 Double Head 40 - 42 Vac + 10% 20.50 in. 19.75 in. 31.5
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A-3 A-3 INSTALLATION a 3/0 weld cable. Available in lengths GENERAL DESCRIPTION “L” of 16, 20, or 25 ft (4.9, 6.1, or The DH-10 is a modular line of 42 VAC input dual 7.6 m) for recommended boom head 4-roll wire feeders. A single control with dual lengths of 8-9 ft, 10-12 ft, or 16-18 ft procedure presettability of wire feed speed (in IPM or (2.4-2.7 m, 3.0-3.7 m, or 4.9-5.5 m) M/min) and arc voltage for each head is used with a respectively. single DC welding power source. K681-“L” Same as
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A-4 A-4 INSTALLATION Mounting Single Head Wire Drive Unit SAFETY PRECAUTIONS (K679-1 or -2) WARNING Mount the wire feed unit by means of the insulated mounting bracket attached to the bottom of the gearbox. ELECTRIC SHOCK can kill. Reference L9777 (included with Drive unit) to find the size and location of the mounting holes. The gearbox • Turn the input power off at the power source disconnect switch before assembly is electrically “hot” when the gun trigger is attempting to connect the inp
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A-5 A-5 INSTALLATION mum, and also that the force required to pull the Connecting Wire Drive Unit to Control Box wire from the reel into the wire drive unit is kept at a minimum. One head to control cable assembly is required for each head being used; however, only one electrode cable is 2. The electrode is “hot” when the gun trigger is required if an electrode cable jumper (provided) is con- pressed and must be insulated from the boom nected between the two heads. The Head to Control and st
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A-6 A-6 INSTALLATION To remove feedplate: WIRE FEED DRIVE ROLL KITS a. Loosen the clamping collar screw using a NOTE: The maximum rated solid and cored wire 3/16 in. Allen wrench. The clamping collar sizes for each wire drive head and selected drive ratio screw is accessed from the bottom of the is shown on the Specifications in the front of this feedplate. It is the screw which is perpen- section. dicular to the feeding direction. b. Loosen the retaining screw, which is also The electrod
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A-7 A-7 INSTALLATION 5. Insert inner Wire Guide, groove side out, over the Single Drive 4-Roll Kits (KP655 and KP656) two locating pins in the feedplate. 1. Turn OFF welding power source. 6. Install each drive roll by pushing over shaft until it 2. Release both quick release levers by sliding the butts up against locating shoulder on the drive levers sideways into the open positions. roll shaft. (Do Not exceed maximum wire size rating of the wire drive). 3. Remove clamping screw & clamping c
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A-8 A-8 INSTALLATION Gun Cable Connection with Standard Gun Cable Connection with Fast-Mate Connection Connection 1. Check that the drive rolls, feeder guide tubes and 1. Check that the drive rolls and guide tubes are gun connector guide tube are appropriate for the proper for the electrode size and type being electrode size being used. If necessary, change used. If necessary, change them per Wire Drive them per Wire Drive Roll Kits in this section. Roll Kits in this section. 2. Connect gun
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A-9 A-9 INSTALLATION GMAW Shielding Gas ELECTRICAL INSTALLATION WARNING WARNING CYLINDER may explode if damaged. ELECTRIC SHOCK can kill. • Keep cylinder upright and chained to • Do not touch electrically live parts support. such as output terminals or internal wiring. • Keep cylinder away from areas where it may be damaged. • When inching with gun trigger, elec- trode and drive mechanism are • Never lift welder with cylinder attached. “hot” to work and ground and could remain energized sever
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A-10 A-10 INSTALLATION K1503 Consists of a 9-conductor control cable with a OPTIONAL FEATURES 2 14-pin plug and 2/0 (67 mm ) electrode cable with INSTALLATION Twist-Mate™ connector. It is rated at 500 amps, 60% duty cycle and is available in lengths of 10 ft (3 m), K1501, K1502 and K1503 Input Cable Assemblies 17 ft (5 m), 25 ft (7.6 m), 33 ft (10 m) and 50 ft (15 m) 2 and 100 ft (30 m) is also available with a 3/0 (85 mm ) See Electrical Installation for instructions. electrode cable. K1520
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A-11 A-11 INSTALLATION Magnum conduit to go between the reel cover and the K590-4 Water Connection Kit (For DH Drive Only). feedplate. Install per the instructions shipped with the kit. One used per gun. Gun Adapters (For DH Wire Drive Heads) K682-2 Water Connection Kit (K679 Single Head Adapts DH heads for desired gun connection Drive Only). Install to either side of wire feed unit mounting bracket per instructions shipped with the kit. K489-7 for Fast-Mate (or European style) gun connec- t
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A-12 A-12 INSTALLATION DH-10 Return to Section TOC Return to Section TOC Return to Section TOC Return to Section TOC Return to Master TOC Return to Master TOC Return to Master TOC Return to Master TOC
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SECTION B-1 SECTION B-1 OPERATION TABLE OF CONTENTS -OPERATION SECTION- Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Section B Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-2 Duty Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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B-2 B-2 OPERATION Setting the DIP Switches SAFETY PRECAUTIONS The DIP switches are each labeled with an “ON” WARNING arrow showing the on direction for each of the 8 indi- ELECTRIC SHOCK can kill. vidual switches in each DIP switch (S1 and S2). The functions of these switches are also labeled and set • Do not touch electrically live parts as described below: such as output terminals or internal Security Pwr Sources HEAD 1 HEAD 2 wiring. M 4 ON S1 ON S2 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 • Unless u
