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ORDER No, MTNC021139C1
B14
Assembly Guide
HDTV DIGITAL RECEIVER
TU-DST52F
This Assembly Guide is issued as a service assembly-disassembly guide for the model listed above. Included in
this manual are disassembly-assembly procedures, illustrated parts list, complete parts list end a parts list
for reburbishing purposes.
i
Copyright 2002 by Matsushita Electdc Corporation of
America. All rights reserved, Unauthorized copying and
Panasonic.
distribution is a violation of law.
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TOP COVER ............................................... 3 Removal ............................................................. 3 Assembly........................................................... 3 FRONT PANEL .......................................... 4 Removal ............................................................. 4 Assembly........................................................... 4 FRONT PANEL ASSY. ............................... 5 Disassembly ...................................
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TOP COVER The top cover is secured to the bottom chassis by 3 screws REMOVAL: Remove the 3 screws from the back that secure the cover. Slide the cover completely to the back of the set. ASSEMBLY: Slide the top cover all the way to the front of the set. Confirm that the top cover tabs are correctly assembled into the bottom chassis as shown. -3-
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FRONT PANEL The front panel is secured to the bottom chassis by the side tabs. TAB PULL FLAT CABLE UPWARDS FLAT CABLE TAB REMOVAL Unplug the flat cable from the A-Board as shown above. Grab the cable from the center and pull carefully, do not pull the cable from the sides. Push the left and right sides of the bottom chassis near the tabs, to release the front panel. TAB TAB ASSEMBLY Confirm that all the marks from the front panel match with the spaces in the bottom of the chassis and insert firm
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FRONT PANEL ASSEMBLY SIGNAL LED KEY BUTTONS VIDEO OUT LEDS / / Panas_c [] 'irrT lil' llil F _: / POWER BUTTON K-BOARD GND METAL SCREW FLAT CABLE DISASSEMBLY Remove the screw and the GND metal. Open the locking tabs to release the K-Board from the panel. The IR guide and the SIGNAL LED panel are mounted into a plastic guide on the panel. SIGNAL LED IR GUIDE -5-
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A-BOARD A-Board is secured to bottom chassis by 4 screws, 5 screws on the back, washer and the Hex nut on the tuner jack. SCREW SCREW SCREW, SCREW The connector has a tab, try to pull the connector from this tab with a flat screw. TAB Keep and re-use all hardware from original set. (Screws, nuts, washer). I IMPORTANT: I -6-
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P-BOARD The P-Board is secured to the bottom chassis by 4 screws on the base and 2 screws on the A.C. connector. Ill SCREW SCREW 2 SCREWS Keep and re-use all hardware from SCREW original set (screws, nuts, washers). I IMPORTANT: I FAN The FAN is assembled to a metallic base with two screws; this metallic base is assembled to the A-Board with one screw to the bottom chassis and one screw to the back of the chassis SCREW A13 SCREW SCREW CONNECTOR A13 CONNECTOR FAN LIC BASE TO A13 CONNECTOR -7-
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BOTTOM VIEW The bottom chassis include 4 rubber-feet, they are )laced in the four corners on the base of the chassis. :::: -8-
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PACKING BOX Assembly the box as shown: BACK BACK FRONT FRONT BACK FRONT FRONT -9-
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CUSHION BOX Assembly the cushion box as shown. TOP VIEW n SIDE VIEW FRONT -10-
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PACKING Insert the cushion box into the packing box as shown. Place the reinforcement carton on the rear side of the assembly. Keep the notch of the cushion box to the front. Place the remote control on the left side and the AC cord on the right side. REINFORCEMENT CARTON PACKING THE SET Place the set inside the plastic bag (450x400mm) and fold the remaining bag on top of the set and fix it with tape as shown. The fanbag (manuals, warranty, service center sheet, etc.) should be placed on top of
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REPLACEMENT PARTS LIST FOR REBURBISHED ReF,No. DESCRIPTION M001 EUR7613Z50 REMOTE CONTROL M002 UR76EC0303A BATTERY COVER, REMOTE CONTROL M003 TBLG3017 FOOT, RUBBER M004 TBXA19603A BUTFON M005 TESAO70-1 GND SPRING M006 TKF2AA00103 TOP COVER M007 TKP2AA0494S FRONT PANEL M008 TKP2AA0501 LED PANEL M009 TKP2AA0771 MODE LED PANEL M010 TKX2AA0111 IR GUIDE M011 TPC2AA1024 PKG, CARTON M012 TPD2AA00721 PKG, CUSHION M013 TPD2AG0181 PKG, REINFORCEMENT M014 TPE2AH0031 BAG PLASTIC 450X400 M015 TPE2A40055 PKG.
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COMPLETE REPLACEMENT PARTS LIST Model: TU-DST52F Important Safety Notice: Components printed in BOLD TYPE have special characteristics important for safety. When replacing any of these components use only manufacturer's specified parts. PART NO: REF NO_ DESCRIPTION REF NO. [_.,' I C8449 ECJ1VClH101J CAP,C 100PF-J-50V CRA9801 TP00842-51 SPARK GAP C8450 TCJ2VC1H101J CAP,C 100PF-J-50V CRA9802 TP00842-51 SPARK GAP C8451 TCJ2VC1H101J CAP,C 100PF-J-50V C8452 TCJ2VC1H101J iCAP, C 100PF*J-50V ECJ1VC1H10
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COMPLETE REPLACEMENT PARTS LIST Model: TU-DST52F Important Safety Notice: Components printed in BOLD TYPE have special characteristics important for safety. When replacing any of these components use only manufacturer's specified parts. FIEF NO_ REF NO. PART NO. DESCRIP_ON C8561 ECJ1vF1C104Z CAP,C .10UF-Z-16V C8507 ECJ2VF1 C104Z CAP, C .1UF-Z-16V C8508 ECJIVFIC104Z CAP, C .10UF-Z-16V C8562 ECJIVFlClO4Z CAP,C .10UF-Z-16V C8509 ECJ1VFIC104Z CAP, C .10UF-Z-16V C8563 ECA1VM470B CAP, E 47UF/35V C8510
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COMPLETE REPLACEMENT PARTS LIST Model: TU-DST52F Important Safety Notice: Components printed in BOLD TYPE have special characteristics important for safety. When replacing any of these components use only manufacturer's specified parts. REF NO. PART NO. DESCRIPTION C8628 ECJ2VFlCl04Z CAP,C .1UF-Z-16V C8681 ECA1CM101B CAP, E 100UF/16V C8682 C8629 ECJ2VF1C104Z CAP,C .1UF-Z-16V ECAlCM 101B CAP, E lOOUF/16V C8683 C8630 ECJ2VFICIO4Z CAP,C .1UF-Z-16V ECJ2VF1C104Z CAP,C .1UF-Z-16V C8631 ECJ2VF1C104Z CA
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COMPLETE REPLACEMENT PARTS LIST Model: TU-DST52F Important Safety Notice: Components printed in BOLD TYPE have special characteristics important for safety. When replacing any of these components use only manufacturer's specified parts. REF No.; PARTNO.' _ESCRiPTION REF NO. PART NO; C8772 ECJ2VFlCl04Z CAP,C .1UF-Z-16V C8977 ECJ2VF1CIO4Z CAP,C .1UF-Z-16V C8773 ECJ1VF1C104Z CAP,C .10UF-Z-16V C8979 ECJIVClH050C CAP,C 5PF-C-50V C8774 ECJIVF1C104Z CAP, C .10UF-Z-16V C9802 ECQU2A823BN9 CAP, P .082UF-B
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COMPLETE REPLACEMENT PARTS LIST Model: TU-DST52F Important Safety Notice: Components printed in BOLD TYPE have special characteristics important for safety. When replacing any of these components use only manufacturer's specified parts. E.C.P,,O" [ REF NO, D8423 MAZ3110OML DIODE, ZENER IC8416 PCF8593T INT CKT D8424 MAZ31100ML DIODE, ZENER IC8418 COJBZZ000251 INT CKT D8425 MAZ31100ML DIODE, ZENER IC8419 TVSA0508 INT CKT D8426 MAZ31100ML DIODE, ZENER IC8420 TVSA0508 INT CKT D8427 MAZ3tl00ML DIODE