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Illustrated Pa Illustrated Parts Manual rts Manual
P/N 28581
Model Number:
Rev 000
Date 7/30/99
Note: The THT-2530 has 30 inch blades. The THT-2540 has 40 inch blades.
Trimmers 24cc, 1.3 hp Single Sided Hedge
THT-2530 / 2540
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PRODUCT INFORMATION PRODUCT INFORMATION THT-2540 -2540 Features / Benefits 24cc, 1.3 hp engine features two piston rings and a stress relieved, chrome plated 40 inch single-sided, dual reciprocating blades provides added strength for tough cutting jobs. ™ reduces engine noise up to 44 percent. reduces engine vibration which provides for longer and more 1 / 2 / 5 Warranty Coverage Engine Displacement cc (cu. in.) Power (h.p.) 1.3 ORDER # DESCRIPTION Ignition System Transistorized Electronic Fu
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PARTS INFORMATION THT-2530/40 ENGINE / CYLINDER, PISTON, CRANKSHAFT • FIGURE 1 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 1 157-06500-91 CAP,SPARK PLUG ASS’Y 1 2 018-11660-21 PLUG,SPARK 1 3 001-06600-90 SET,CYLINDER 1 4 994-16050-201 SCREW,5X20/WS 2 7 017-06500-20 GASKET, CYLINDER 1 8 041-01601-200 RING,PISTON 2 9 030-06600-90 SET,PISTON 1 10 037-01601-200 PIN,PISTON 1 11 039-01620-200 CIRCLIP,PISTON PIN 2 12 046-06500-801 CRANKSHAFT 1 13 999-62081-225 BEARING,NEEDLE,F-810 1 27 153-21533-90 SET
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PARTS INFORMATION THT-2530/40 CRANKCASE, FLYWHEEL • FIGURE 2 P/N 046-06500-801 ITEM PART NUMBER DESCRIPTION QTY COMMENTS Includes bearings, seals & gasket 21 072-06500-90 CRANKCASE ASS’Y 1 22 090-06500-200 GASKET,CRANKCASE 1 23 999-66122-269 SEAL,OIL,#12227 2 24 999-61600-100 BEARING,BALL,#6001 2 Shims are “as needed” to obtain 25 330-00200-210 SHIM,12.2X19X.10 V correct c/s side clearance 25 330-00200-220 SHIM,12.2X19X.15 V 25 330-00200-230 SHIM,12.2X19X.20 V 25 330-00200-240 SHIM,12.2X19X.3
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PARTS INFORMATION THT-2530/40 CARBURETOR, FUEL TANK, FUEL SYSTEM • FIGURE 3 P/N 455-06500-90 www.tanaka-usa.com custsvc@tanaka-ism.com Page 3
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1 1 2 1 1 1 2 1 WASHER,8 1 1 WASHER,S,5 2 2 1 1 1 1 PIPE,FUEL,ASS'Y 1 1 1 1 1 2 2 1 1 AIR VENT VALVE ASSY 1 1 1 Page 4 custsvc@tanaka-ism.com www.tanaka-usa.com COVER,AIR VENT 561-00070-20 125 CLIP,5.5 680-00206-200 124 646-3252L-90 123 PIPE,AIR VENT 565-06601-20 122 VENT,AIR ASSY 564-06601-90 121 BOLT,HEX 5X18PS 994-63050-185 58 COLLAR 659-00801-200 55 CAP,GAS BLACK,NON VENT 595-0656B-90 54 TANK,FUEL 591-06601-21 53 FILTER,FUEL 675-04042-80 52 CLIP 6.3 680-00731-201 51 223-06500-90 50 CARBURETO
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PARTS INFORMATION THT-2530/40 CLUTCH, STARTER, MUFFLER COMPONENTS • FIGURE 4 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 03 738-06600-20 PROTECTOR,MUFFLER 1 04 737-06500-200 GASKET,MUFFLER 1 05 133-06500-200 SHIELD,HEAT 1 06 704-06500-90 SET,MUFFLER 1 07 992-01050-011 WASHER,5 2 08 990-51050-503 BOLT,HEX,5X50 2 11 112-06500-80 CASE,FAN 1 12 780-06097-200 SPRING,RECOIL 1 13 774-06097-200 PULLEY,STARTER 1 15 839-02010-20 SCREW,SET 1 16 798-06500-900 PULLEY,STARTER,ASS’Y 1 17 203-0604A-202 GROMMET
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PARTS INFORMATION THT-2530/40 CARBURETOR ASSY • FIGURE 5 0 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 0 455-06500-90 CARBURETOR 1 *Contained in Carb Repair Kit 01 548-25140-200 SCREW,THROTTLE SET 2 P/N 650-25140-900 05 539-25120-200 SWIVEL 1 (not available individually) 07 489-25100-200 RING,STOP 1 10 550-25100-200 O-RING 1 11 599-2000W-35 JET,MAIN,#35 1 13 ~ *GASKET, PUMP 1 14 ~ *DIAPHRAGM, PUMP 1 17 ~ *SCREEN, INLET 1 18 575-25182-80 BODY,PUMP 1 19 ~ *GASKET, DIAPHRAGM 1 20 ~ *DIAPHRAGM, ME
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PARTS INFORMATION THT-2530/40 CLUTCH, GEAR CASE • FIGURE 6 www.tanaka-usa.com custsvc@tanaka-ism.com Page 7
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CASE, GEAR"A" 1 1 1 1 1 GEAR 1 1 GEAR 2 1 2 1 GASKET,GEAR CASE 1 2 SEAL,GREASE A 2 2 6 NIPPLE,GREASE 1 2 1 WASHER,SMALL,6 1 2 1 4 2 CASE,GEAR B 1 WASHER,S,6 2 2 Page 8 custsvc@tanaka-ism.com www.tanaka-usa.com NUT,SPRING 6 994-40060-011 72 992-10060-012 71 301-33185-20 60 NUT,SPRING 6 994-40060-011 43 BOLT,HEX.HOLE 4X8 990-51040-083 31 PLATE,SUPPORT 462-33185-20 30 PLATE,FIXING 070-33185-20 29 992-00060-011 27 BOLT,HEX,6X15 990-53060-153 26 BOLT,HEX.HOLE,6X18 990-51060-183 23 300-32250-801 22 BO
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PARTS INFORMATION THT-2530/40 HANDLE, CUTTER BLADES • FIGURE 7 www.tanaka-usa.com custsvc@tanaka-ism.com Page 9
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1 1 2 1 1 WASHER,7 6 6 1 1 HANDLE B 1 1 7 WASHER,6 1 WASHER,S,6 1 WASHER,6 3 1 1 1 1 WASHER,7 4 4 1 5 1 Page 10 custsvc@tanaka-ism.com www.tanaka-usa.com COVER, CUTTER 30" 138-3318B-21 57 NUT,CUTTER FIXING 123-3317A-20 56 HOLDER,BLADE 128-37904-20 55 BOLT, CUTTER FIXING, A 124-33202-21 54 129-33202-201 53 CUTTER A 30" 120-33187-20 52 CUTTER B 30" 121-33187-20 51 GUIDE,CUTTER 30" 122-33187-20 50 COVER,CUTTER 40" 138-33185-21 49 992-01060-011 46 992-10060-012 45 992-01060-011 44 NUT,CUTTER FIX
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PARTS INFORMATION THT-2530/40 HANDLE, THROTTLE COMPONENTS • FIGURE 8 www.tanaka-usa.com custsvc@tanaka-ism.com Page 11
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HANDLE, THROTTLE COMPONENTS 1 1 1 LEVER,SAFETY 1 1 1 1 CAP 1 SCREW 4 X 30 / WS 2 SCREW,4X25/WS 1 ASSY,HANDLE GRIP 1 HANDLE A 1 1 1 SCREW 4 X 16 /WS 3 6 1 1 1 4 1 RUBBER,HANDLE DAMPER 2 1 1 Page 12 custsvc@tanaka-ism.com www.tanaka-usa.com SPANNER,COMBI 036-29331-501 76 WRENCH,HEX,4 813-20000-200 75 060-33185-20 36 BRACKET,HANDLE 058-33185-20 35 BOLT,HEX,5X12S 994-61050-124 33 CLAMP,CORD 198-33130-200 25 BUTTON,STOP 258-11650-20 24 SCREW,3X10 990-11030-101 23 NUT,LOCK 4 991-78040-010 22 994-1604
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PARTS INFORMATION THT-2530/40 DECALS • FIGURE 9 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 01 906-06612-20 PLATE,NAME THT-2540 1 02 906-06613-20 PLATE,NAME THT-2530 1 03 911-06500-200 DECAL,SRS 1 04 950-37900-200 DECAL,PRO-FORCE A 1 05 951-37900-200 DECAL,PRO-FORCE 1 06 920-32466-20 DECAL,CAUTION 1 www.tanaka-usa.com custsvc@tanaka-ism.com Page 13
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TECHNICAL SERVICE BULLETIN NUMBER PI 3118 Date: June 2001 Model & Serial: THT-2100/THT-2120/THT-2510/THT-2520/THT-2540/HTD-2522PF/HTD-2526PF/HTD- 2530PF/HTS-2530PF. All units produced after serial number W100101. Reason: When these units are fitted with the aluminum safety shield, some experience loosening of the blade jam nuts. A flat washer has been added between the nut and the aluminum shield to
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TECHNICAL SERVICE BULLETIN NUMBER PI 3119 Date: January, 2002 Model & Serial: All THT, HTD, HTS, TPH hedgetrimmer models. All units after serial number Y004401 Reason: All future production of hedgetrimmer models will utilize a blade-retaining nut that is of the locking variety. These nuts are oblong on one side to prevent loosening during use, but can be removed and re-installed without losing their
