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MODEL G9744Z
10"x18" Metal Cutting Bandsaw
OWNER'S MANUAL
COPYRIGHT © JULY, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#PC8343 PRINTED IN TAIWAN
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Table of Contents INTRODUCTION ............................................................................................................................... 3 Foreword .................................................................................................................................... 3 Contact Info ................................................................................................................................ 3 Machine Data Sheet ................................
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SECTION 6: MAINTENANCE ........................................................................................................ 30 Schedule .................................................................................................................................. 30 Cleaning ................................................................................................................................... 30 Lubrication ......................................................................
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INTRODUCTION Foreword Contact Info We are proud to offer the Model G9744Z Metal If you have any comments regarding this manual, Cutting Bandsaw. This machine is part of a grow- please write to us at the address below: ing Grizzly family of fine metalworking machinery. When used according to the guidelines set forth in Grizzly Industrial, Inc. C this manual, you can expect years of trouble-free, /O Technical Documentation Manager enjoyable operation and proof of Grizzly’s com- P.O. Box 2069
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Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G9744Z 10" X 18" METAL CUTTING BANDSAW Product Dimensions: Weight .............................................................................................................................................................770 lbs. Length/Width/Height ...........................................................................................................
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Cutting Capacities Angle Cuts ............................................................................................................................................ 45°–90° Vise Jaw Depth ................................................................................................................................... 12-1/2 in. Vise Jaw Height .......................................................................................................................................... 5 in
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Identification K A H I G M B J L F C D M E N Figure 1. G9744Z machine identification. A. Blade Tension Handwheel B. Lift Handle C. Vise Handwheel D. Coolant Drip Pan E. Work Stop F. Pulley Cover G. Control Panel H. Blade Guide Scale I. Blade Guide Knob J. Coolant Valve Control K. Bow L. Blade Guides M. Wheel Covers N. Chip Tray -6- G9744Z Metal Cutting Bandsaw
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Control Panel F A B C D E Figure 2. G9744Z control panel. A. Coolant Pump Switch: Turns the coolant pump ON. B. EMERGENCY STOP/OFF Button: Interrupts power to the system and turns the motor OFF. Twist the button until it pops out to re- energize the system. Also works as a stan- dard OFF button. Note: The bandsaw has an automatic shut- off (limit switch) that turns the motor and coolant pump OFF at the bottom of the cut. C. START Button: Turns the motor ON. D. Power Light: When lit, ind
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SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measure
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Safety Instructions for Machinery 7. ONLY ALLOW TRAINED AND PROP- 17. REMOVE ADJUSTING KEYS AND ERLY SUPERVISED PERSONNEL TO WRENCHES. Make a habit of checking for OPERATE MACHINERY. Make sure keys and adjusting wrenches before turn- operation instructions are safe and clearly ing machinery ON. understood. 18. CHECK FOR DAMAGED PARTS 8. KEEP CHILDREN AND VISITORS AWAY. BEFORE USING MACHINERY. Check Keep all children and visitors a safe dis- for binding and alignment of parts, broken tance
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Additional Safety Instructions for Metal Cutting Bandsaws 8. FIRE HAZARD. Use EXTREME CAUTION 1. BLADE CONDITION. Do not operate with if cutting magnesium. Using the wrong cut- dull, cracked or badly worn blade. Inspect ting fluid will lead to chip fire and possible blades for cracks and missing teeth before explosion. each use. 9. CUTTING FLUID SAFETY. Always follow 2. HAND PLACEMENT. Never position fin- manufacturer’s cutting fluid safety instruc- gers or thumbs in line with the cut. Ha
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SECTION 2: CIRCUIT REQUIREMENTS Grounding 220V Single-Phase In the event of an electrical short, grounding reduces the risk of electric shock. The grounding wire in the power cord must be properly connect- ed to the grounding prong on the plug; likewise, the outlet must be properly installed and ground- Serious personal injury could occur if you ed. All electrical connections must be made in connect the machine to the power source accordance with local codes and ordinances. before you have
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SECTION 3: SETUP Setup Safety Items Needed for Setup The following items are needed to complete the This machine presents setup process, but are not included with your serious injury hazards machine: to untrained users. Read through this entire manu- Description Qty al to become familiar with • Safety Glasses (for each person) .............. 1 the controls and opera- • Solvent Cleaner .......................................... 1 tions before starting the • Shop Towels ...................
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In the event that any nonproprietary parts are Inventory missing (e.g. a nut or a washer), we would be glad to replace them, or for the sake of expedi- ency, replacements can be obtained at your local hardware store. After all the parts have been removed from the crate, you should have the following items: Box 1: (Figure 4) Qty NOTICE A. Model G9744Z Bandsaw ............................ 1 Some hardware/fasteners on the inventory list may arrive pre-installed on the machine. Hardware and T
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Hardware Recognition Chart -14- G9744Z Metal Cutting Bandsaw
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Clean Up Site Considerations The unpainted surfaces are coated with a waxy Floor Load oil to protect them from corrosion during ship- Refer to the Machine Data Sheet for the weight ment. Remove this protective coating with a sol- and footprint specifications of your machine. vent cleaner or citrus-based degreaser such as Some floors may require additional reinforcement Grizzly’s G7895 Degreaser. To clean thoroughly, to support both the machine and operator. some parts may need to be remove
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Moving & Placing Mounting to Shop Base Unit Floor Although not required, we recommend that you mount your new machine to the floor. Because this is an optional step and floor materials may The Model G9744Z is vary, floor mounting hardware is not included. an extremely heavy Generally, you can either bolt your machine to machine. Serious per- the floor or mount it on machine mounts. It will sonal injury may occur if be necessary to level your machine after mount- safe moving methods are
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Shipping Bracket Workstop The workstop is used when many cuts of the A bracket has been installed to keep the saw in same length are needed (see Figure 9). alignment during shipping. Before using your saw you will need to remove it. Store it for safe keep- To setup the workstop: ing in the event you move your saw to a different location. 1. Position the workstop rod the desired dis- tance from the blade and tighten the cap screw to hold it in place. 2. Fine tune the measurement by adjust
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Chip Tray Feed Stop Depending on how the Model G9744Z was Components and Hardware Needed: Qty shipped, it may be necessary to adjust the feed Chip Tray ........................................................... 1 stop before the test run. The blade should not make contact with any part of the vise assembly. The chip tray fits over the lip of the base as illus- trated in Figure 10. To adjust the feed stop bolt: 1. Adjust the feed stop bolt and jam nut (Figure 11), so the bandsaw blade teeth
