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10" HEAVY-DUTY TABLE SAW
MODEL G1023S & G1023S110
INSTRUCTION MANUAL
COPYRIGHT © FEBRUARY 2002 BY GRIZZLY INDUSTRIAL, INC
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
REVISED NOVEMBER 2002, PRINTED IN TAIWAN
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE
MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPO
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WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemi- cals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of
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TABLE OF CONTENTS 1. SAFETY PAGE SAFETY RULES FOR ALL TOOLS....................................................................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS..............................................................................4 AVOIDING KICKBACK ...............................
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SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. I
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Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make 14. MAINTAIN TOOLS WITH CARE. Keep sure your extension cord is in good condi- tools sharp and clean for best and safest tion. Conductor size must be in accor- performance. Follow instructions for lubri- dance with the chart below. The amperage cating and changing accessories. rating is listed on the motor or tool name- plate. An undersized cord will cause a drop 15. DISCONNECT TOOLS before servicing in line voltage resulting
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Additional Safety Instructions For Table Saws 1. THRU-SAWING: Use blade guard, splitter, 8. CROSSCUTTING: Move the rip fence out and anti-kickback fingers on all thru-saw- of the way when crosscutting. ing operations. See Page 12 for the defin- ition of thru-sawing. 9. MITER GAUGE/RIP FENCE: Never use the miter gauge and rip fence at the same 2. KICKBACK: Use anti-kickback devices time. during ALL cutting operations. If you do not have a complete understanding of how 10. STALLED BLADE: Never att
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Avoiding Kickback Safety Accessories Failure to understand how and why kick- Not using safety accessories could cause back occurs could cause serious person- serious personal injury. Learn how to cor- al injury. DO NOT operate this table saw if rectly use each safety accessory. you do not have a clear understanding of kickback, and how it occurs. Push Sticks The use of push sticks, particularly when cutting small or narrow workpieces, provides a double Statistics prove that most common accidents
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Zero Clearance Table Inserts Push Paddles Ideal for use when ripping thin strips or making Push paddles provide added leverage and sup- bevel cuts, these prevent tearout and jammed port when ripping or crosscutting wide work- blades by supporting material close to the blade. pieces as shown in Figure 3. We offer a number of push paddles in the Grizzly catalog. Use the standard table insert as a template when creating additional inserts from wood or plywood. Slots can be custom cut for specific
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SECTION 2: INTRODUCTION Most importantly, we stand behind our machines. Commentary If you have any service questions or parts requests, please call or write us at the location listed below: We are proud to offer the Grizzly Model G1023S Grizzly Industrial, Inc. Series Table Saw. The Model G1023S Series is 1203 Lycoming Mall Circle part of a growing Grizzly family of fine wood- Muncy, PA 17756 working machinery. When used according to the Phone: (570) 546-9663 guidelines set forth in this manual,
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SECTION 3: CIRCUIT REQUIREMENTS Model G1023S110 Only: 110V Operation 220V Operation The Model G1023S110 motor is prewired to oper- The motor supplied with the Model G1023S110 ate at 110V. When operating at 110V, use a can be operated at either 110V or 220V. The NEMA-style 5-30 plug and outlet. See Figure 5. motor comes prewired for 110V. Refer to the Check the electrical codes in your area for wiring diagram insert supplied with this manual for specifics on wiring requirements. information about
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Model G1023S Only: 220V Operation The Model G1023S motor is wired to operate at 220V. When operating at 220V, use a NEMA- style L6-20 plug and outlet. See Figure 7. Check the electrical codes in your area for specifics on wiring requirements. Under normal 220V use, the motor draws approx- imately 18 amps. Use a 20 amp circuit breaker or a 20 amp slow-blow fuse. The circuit you use should be dedicated, (i.e., the Model G1023S should provide the only draw from that circuit). If frequent circuit fa
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Grounding Extension Cord Should it be necessary to use an extension make sure the cord is rated Hard Service (grade S) or Electrocution or a fire better. Refer to the chart in Section 1: Safety can result if the band- Instructions to determine the minimum gauge for saw is not grounded cor- the extension cord. The extension cord must also rectly. Make sure all contain a ground wire and plug pin. Always repair electrical circuits are or replace extension cords when they become grounded. Do not use
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SECTION 4: MACHINE FEATURES Kerf: The resulting cut or gap made by a saw Terms & Definitions blade. Kickback: A condition in which the wood is The following is a list of common definitions, thrown back towards an operator at a high rate terms and phrases used throughout this manual of speed. as they relate to this table saw and woodworking in general. It is important that you read and Miter Gauge: A component that controls the become familiar with them before assembling, wood stock movement whi
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Splitter: Metal plate attached to the back of the Main Features blade guard that maintains the kerf opening in the wood when performing a cutting operation. 1 Set up and operation instructions will be easier to Standard Kerf: ⁄8" gap made with a standard understand if you become familiar with the loca- blade. tion and names of the basic features. Straightedge: A tool used to check the flatness, Match up the feature list below with the letters in parallelness, or consistency of a surface(s). Figu
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SECTION 5: SET UP Unpacking Piece Inventory The Model G1023S Series Table Saws are When you are completely satisfied with the con- shipped from the manufacturer in carefully dition of your shipment of boxes, you should packed boxes. If you discover the machine is inventory their parts. damaged after you have signed for delivery, immediately call our Customer Service for advice. Sharp edges on metal parts may cause person- The Model G1023S al injury. Examine the Series is a heavy edges of all met
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1 2 11 12 10 3 9 4 7 6 8 5 Figure 9B. G1023S Series component layout. After all the parts have been removed from the The hardware bag should contain the follow- box, you should have: ing: 1. Extension Wings (2) (1) 3mm Allen Wrench 2. Miter Gauge (1) 4mm Allen Wrench 5 5 3. ⁄8"-18 Blade Guard Mounting Shaft (1) Combo Wrench ⁄8" 5 4. Arbor Wrench (1) ⁄8"-18 Blade Guard Mounting Shaft 5 5 5. ⁄8" Combo Wrench (1) ⁄8"-18 Hex Nut 3 6. Blade Guard Assembly (4) #8 x ⁄8" Self Tapping Screw 7. Hand
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R R R R R R E E E E E R R E T T T T T R E E R R R T R E E E E E E T T E E E E E T T T E E T T M M M M M E E E M E E M M M M M A A A M M A A A A A A A A I I I A I I I A I I I I I I I D D D D D D D D D D D D D Hardware Recognition Chart Use this chart to match up hardware pieces during the assembly process! Lock Wing 5 ⁄8'' Nut Nut # 10 Countersunk Thumb 1 ⁄4'' Phillips Phillips Screw Slotted Head Head Screw Screw Screw 5 ⁄16'' 9 ⁄16'' 3 ⁄8'' Carriage Button Cap Flange Bolt Head Screw Bolt S
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Clean Up Site Considerations The unpainted surfaces are coated with a waxy Floor Load oil to protect them from corrosion during ship- The Model G1023S Series Table Saws are a heavy load with a medium footprint. Most com- ment. Remove this waxy oil with a solvent clean- mercial or home shop floors should be sufficient er or citrus-based degreaser such as Grizzly’s to carry the weight of the machine. Reinforce the G7895 Degreaser. To clean thoroughly, some floor if you question its ability to supp
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Beginning Assembly Extension Wings The table and the wings Keep clothing rolled up represent a very heavy and out of the way of load. DO NOT over-exert machinery and keep yourself while lifting or hair pulled back. moving the table and the wings – get assistance. To attach the extension wings to the saw: Disconnect power to the machine when perform- 1. Attach the left wing to the table using the (3) ! 3 1 3 ing any maintenance or ⁄8"-16 x 1 ⁄4" Hex Bolts and ⁄8" Flat Washers assembly. Failure
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7. Check the alignment of the table and both Fence & Rails wings with a straightedge. The straightedge should run flat across both wings and the table top. If the straightedge contacts both wings and the table evenly, you are finished Your Model G1023S Series comes with a Shop with this section. If the straightedge does not ® Fox Brand Fence & Rails. Refer to the manual contact them evenly, continue to Step 9. included in the fence box for assembly instruc- tions. 8. If the extension wings tilt
