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MODEL
CR 13VA
POWER TOOLS
C
TECHNICAL DATA
RECIPROCATING SAW
AND
SERVICE MANUAL
CR 13VA
LIST No. E930 May 2000
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
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Notice for use Specifications and parts are subject to change for improvement. Refer to Hitachi Power Tool Technical News for further information. CONTENTS Page 1. PRODUCT NAME ........................................................................................................................... 1 2. MARKETING OBJECTIVE ............................................................................................................. 1 3. APPLICATIONS ..............................................
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1. PRODUCT NAME Hitachi 130 mm (5") Reciprocating Saw, Model CR 13VA 2. MARKETING OBJECTIVE There is increasing demand for a high-speed and powerful saber saw in overseas markets. The new Model CR 13VA, which features a powerful motor and a swing cutting action, has been developed to meet that market demand. The swing cutting action is a new technology, in which the saw blade is swung like a pendulum, regardless of whether the saw blade is mounted upward or downward. The Model CR 13VA is at
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4-1. Selling Point Descriptions (1) Fast cutting speed The Model CR 13VA can cut various construction materials fast and efficiently thanks to the high-power motor whose maximum output is over 1000 W (Model CR 10V: 680 V). (2) Saw blade can be mounted and removed without the use of tools (patent pending) Generally, conventional saber saws required a blade holder and a bolt to secure the saw blade. Such inconvenience was a cause of inefficient operation because the operator kept using a dull
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(3) Saw blade can be mounted in either direction, upward or downward The Model CR 13VA is convenient for cutting materials on the floor or near window frames, and also for plunge cutting on plywood panels because the saw blade can be installed upside down. < Cutting on the floor in two-by-four construction > < Plunge cutting on plywood panels > (4) New swing cutting action (patent pending) Two cutting systems, smooth "straight cutting" and efficient "swing cutting", can be selected with the
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(5) Dust- and water-resistant triple-sealing construction The Model CR 13VA has a triple-sealing construction to protect from the large amount of dust generated when cutting construction materials, autoclaved lightweight concrete, etc. and also from waste water when cutting pipes. Dust-resistant felt ring (with backup ring) 1 It prevents dust from entering by way of the plunger (reciprocating shaft). Dust- and water-resistant seal ring (made of heat-resista
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4-2. Descriptions of patent pending No. Patent Descriptions Japan Overseas Blade holder of A detachable mechanism that enables one-hand mounting and 1 saber saw removal of saw blades without the use of a wrench or other tools (competitors' products require two-hand operation) A swing cutting mechanism in which the saw blade can be 2 Cutting mounted in whichever direction, upward or downward mechanism of (In competitors' products and our current products, orbital cutting saber saw is not availabl
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5. SPECIFICATIONS 5-1. Specifications Capacities Max. cutting size Steel pipe outer diameter 130 mm (5") Wood thickness (for Europe) 300 mm (for USA) 5" Mild steel plate 19 mm (3/4") Power source AC single phase 50 or 60 Hz AC single phase series commutator motor Type of motor ••••••••••••••• Housing and handle Glassfiber reinforced polyamide resin Enclosure •••• Grip handle and front cover Glassfiber reinforced polycarbonate resin + Leostmer ••••
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5-2. Optional Accessories The cutting speed of the Model CR 13VA is substantially higher than that of the current model, however, the conventional HCS blades may be broken in heavy applications such as house demolition, etc. To cope with this problem, the BI-METAL blades shown in Table 2 are provided. The BI-METAL blades are tough and rarely break since they are made by electron-beam welding together of two different types of steels. A very hard steel called "DM05" (JIS: SKH51 or equivalent m
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(2) BI-METAL blades The blade numbers of BI-METAL blades in Table 2 are engraved in the vicinity of the mounting position of each blade. Select appropriate blades by referring to Table 2 and 3 below. Table 2: BI-METAL blades Blade No. Uses Thickness (mm) For cutting steel and stainless pipes less than 60 mm in outer diameter No. 101 2.5 --- 6 For cutting steel and stainless pipes less than 130 mm in outer diameter No. 102 2.5 --- 6 For cutting steel and stainless pipes less than 60 mm in outer
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6. COMPARISONS WITH SIMILAR PRODUCTS 6-1. For USA Market Maker HITACHI P E S Model CR 13VA CR 10V 1. Voltage V 120 115 120 2. Rated current A 11.0 6.5 10.0 10.0 10.0 3. Stroke inch 1-1/4 1 1-1/8 1-1/4 1-1/4 4. No-load speed /min. 0 -- 2,800 700 -- 2,200 0 -- 2,600 0 -- 3,200 0 -- 2,900 5. Max. output W 1,070 680 920 (900) ---
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7. COMPARISONS IN CUTTING TIME The following test data should be used for reference purposes only since the cutting time may vary depending on the operating conditions such as the cutting function, pressing force, type of blade, etc. The graph shows the time (in sec.) required to cut a piece of each material. 7-1. Cutting Steel Pipes A steel pipe less than 42 mm (1.65") in inner diameter and 3.2 mm (0.13") in thickness HITACHI genuine blade No. 103 for cutting steel pipes Pressing force about 4
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7-2. Cutting Wood A piece of lauan 130 mm (5") in width and 43 mm (1.69") in thickness HITACHI genuine blade No. 121 Pressing force about 4 kgf (8.8 lbs.) for cutting wood Straight cutting Swing or orbital cutting Swing cutting CR 13VA Orbital cutting A Orbital cutting function is not provided. B Orbital cutting function is not provided. C Orbital cutting D Orbital cutting function is not provided. E Orbital cutting F 0 10 20 30 40 50 Cutting time (sec./cut) --- 11 ---
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7-3. Cutting Wood with Saw Blade Installed Upside Down A piece of lauan lumber 130 mm (5") in width and 43 mm (1.69") in thickness Pressing force about 4 kgf (8.8 lbs.) HITACHI genuine blade No. 121 for cutting wood Straight cutting Swing or orbital cutting Swing cutting CR 13VA Orbital cutting function cannot be used. A Orbital cutting function is not provided. B Orbital cutting function is not provided. C Orbital cutting function cannot be used. D Orbital cutting function is not provided. E O
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7-4. Cutting Operation for Long Blade Life The service life of a saw blade may vary depending on the operating conditions such as the type of cutting action, pressing force, etc. Observing the following instructions can lengthen the service life of a saw blade, for reference. 1 Move the saber saw handle up and down repeatedly during the cutting operation The service life of a saw blade can be lenghtened by moving the saber saw handle up and down repeatedly once or twice per second during the cu
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8. PRECAUTIONS IN SALES PROMOTION In the interest of promoting the safest and most efficient use of the Model CR 13VA Reciprocating Saw by all of our customers, it is very important that at the time of sale, the salesperson carefully ensures that the buyer seriously recognizes the importance of the contents of the Handling Instructions, and fully understands the meaning of the precautions listed on the Name Plate attached to each tool. 8-1. Handling Instructions Although every effort is made in
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9. REPAIR GUIDE 9-1. PRECAUTIONS IN DISASSEMBLY AND REASSEMBLY Please follow the precautions below for disassembly and reassembly procedures. The circled numbers in the following figures and the [Bold] numbers in the descriptions below correspond to the item numbers in the Parts List. Prior to attempting disassembly or replacement of the saw blade, ensure that the power cord plug is disconnected from the power source. 1. Disassembly (1) Disassembly of Front Covers (A) and (B) [46] [26] sectio
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Loosen the Nylock Bolt (W/Flange) M6 x 35 [47] which secures the fan of the armature ass'y (approximately two turns). Remove the four Machine Screws (W/Washers) M5 x 60 [42] and then pull out the Gear Cover [31] from the main body. Remove the Nylock Bolt (W/Flange) M6 x 35 [47], then Second Shaft (A) [64] section and the Sub Shaft [57] can be removed from the Gear Cover [31]. At this time, Second Shaft (A) [64] section can be easily removed after first pulling out the tip of the Plunger (A) S
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(3) Disassembly of the blade mounting section (Fig. 5) Remove the Retaining Ring (E-Type) for D14 Shaft [2] from Plunger (A) Set [32] with a flatblade screwdriver. At this time, be careful that Spring (A) [19] is pushing against the retaining ring. Next, slide the Guide Washer [17] backward and remove the two Steel Balls D4.76 [15]. Move Holder Sleeve (B) [14] backward and adjust the position of the notch on Holder Sleeve (B) [14] (see Fig. 16) then remove the Holder Pin [11] and Spring (B) [1
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(5) Disassembly of the Second Shaft (A) [64] section (Fig. 7) Remove the Retaining Ring for D17 Shaft [60] from Second Shaft (A) [64]. While holding the side surface of the Recipro Plate [61], push the end surface of Second Shaft (A) [64] (parallel with the side surface of the Recipro Plate [61]) with a hand press and remove the Recipro Plate [61] in an assembled state. Next, while holding the side surface of the Gear [65], push the end surface of Second Shaft (A) [64] with a hand press and re