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SD25 Series
Electric Screwdrivers
User’s Manual
Rev B, June 2004
39-30-40409
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24-Hour Technical Support Toll Free in the U.S. and Canada: 1-877-224-7377 All other countries: (001) 248-596-0600 between 8 a.m. and 5 p.m. Eastern Standard Time (EST) NOTE: The part number for the Visual Supervisor (VS) software program is 464000-03300. NOTE: A variety of related technical manuals in .pdf format may be downloaded from www.gsetechmotive.com. Click on the Technical Info button in the red, left-hand frame. Select Technical Documentati
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LIMITED WARRANTY SPX GSE tech-motive tool warrants its PRODUCTS to be free from defects in materials and workmanship for the lesser of (1) one year from the date of shipment from the manufacturing facility in Michigan, U.S.A. OR (2) one-million cycles except for the products noted below: GSE tech-motive crowfoot, tubenut and hold & drive heads 250,000 cycles rd 3 -party crowfoot, tubenut, hold-and-drive torque multiplier or other heads manufacturer’s warranty 56 and 116 Series nutrunn
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CUSTOMER SATISFACTION Please Read This! As a valued customer, your opinion and satisfaction are important to SPX GSE tech-motive tool. Please let us know what you think of our product(s). Write the part number and serial number of the product(s) you have purchased before you begin our brief online survey. The numbers are located on a sticker affixed to the handle of the nutrunner or screwdriver, and exterior or interior of the controller. Tool Label Part Number Serial Number
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Preface Our GSE tech-motive tool SD25 Series Screwdriver is easy to operate and comes with a manual that includes instructions to help you use it safely, make minor adjustments, and perform routine maintenance. Who Should Use This Manual This manual is written for the engineers and technicians, who will set up, use and maintain GSE tech-motive tool SD25 Series screwdrivers. How to Use This Manual This manual introduces you to the SD25 Series Screwdriver and provides general safety and
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SD25 Series Screwdrivers Abbreviations The most common abbreviations used throughout this manual are: DCM device control module EEPROM electrically erasable programmable read only memory ESD electro-static discharge ITI intelligent tool interface LED light-emitting diode STM standard test method TCM tool control module VS Visual Supervisor is the setup, fastening, data collection and diagnostics software program designed by SPX GSE tech-motive tool References CS2000 Mini Controller
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Contents Contents Preface ..................................................................................................................................... i Who Should Use This Manual ..........................................................................................i How to Use This Manual ...................................................................................................i Conventions...............................................................................
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SD25 Series Screwdrivers (This page is left blank intentionally.) Page iv T-40409-A 39-30-40409
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SD25 Series Screwdrivers Thank you for purchasing the GSE tech-motive tool SD25 Series Screwdriver, available in in-line and pistol grip versions. The SD25 Series In-line Screwdriver is a compact, lightweight tool of aluminum construction, weighing one pound and measuring 9.4-in length. It provides a push-to-start output spindle and/or trigger-start for operator preference, a forward/reverse direction button, high intensity headlights, and torque good, high and low indicator lights. It als
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SD25 Series Screwdrivers Electro-static Discharge (ESD) The SD25 Series Screwdriver is well suited for use in electro-static discharge (ESD) safe work areas. The screwdriver has been tested and meets the requirements of ESD Standard (S) 20.20, and also section 5.1.3 of ESD Standard Test Methods (STM) 13.1. Page 2 T-40409-A 39-30-40409
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Think Safety First! Working with fastening tools can be dangerous if safe and proper procedures are not followed. As with all machinery, certain hazards can be involved with the operation of the product. Using these tools with caution will considerably lessen the possibility of personal injury. If, however, safety precautions are overlooked or ignored personal injury to the operator can result. Always use common sense and exercise caution when using these tools. They can produce torque tha
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SD25 Series Screwdrivers • SECURE THE TOOL. Tools that develop torque can produce hazardous torque reactions. Always be sure that the tool is properly fixtured to absorb reaction as a fastener is tightened. Never operate a tool capable of high torque without proper fixturing. • SECURE WORK. Avoid situations where the part being fastened breaks loose and can cause damage. • NEVER TOUCH OR ATTEMPT TO STOP MOVING MACHINERY OR PARTS WITH YOUR HANDS, OTHER PARTS OF YOUR BODY, OR MAKESHIFT DE
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User’s Manual Electrical Safety Only qualified and properly trained personnel should perform electrical/electronic troubleshooting and repair. Consider the following electrical system safety guidelines: • Before you troubleshoot or service a fastening system station, be sure you have an up-to- date and appropriate set of electrical drawings for that station. • Remove metal items, such as rings, metal necklaces, wristwatches and jewelry, as these can create electrical hazards. Wear medical
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SD25 Series Screwdrivers Getting Started All SD25 Series handheld screwdrivers have the following features to provide torque information right at your fingertips: • Programmable multi-purpose pushbutton for Cycle Complete, multi-parameter set selection, Data Send, etc. • Forward / reverse direction button • Multi-color light-emitting diode (LED) illumination ring that indicates acceptable, high and low torque/angle The SD25 Series Screwdriver can identify its maximum speed and torque
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User’s Manual Viewing Screwdriver Functions Before you operate your SD25 Series screwdriver, become familiar its functionality: NOTE: The factory sets the functions of the screwdriver and the position of the buttons/lever in relationship to the head. Each function can be re-assigned to a different button or switch using ? VS. • Throttle/trigger lever or the push-to-start function starts and stops the screwdriver • Forward/reverse switch runs the screwdriver in clockwise or counterclock
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SD25 Series Screwdrivers Installing the Screwdriver Use the following procedure to install SD25 Series screwdrivers to the CS2000 Mini Controller. Installing the Screwdriver 1. Identify the slot on the screwdriver connector into which the screwdriver cable plugs. 2. Align the red dot on the grip of the screwdriver cable connector to the slot on the screwdriver connector. Grip Screwdriver-to- controller cable Slot into screwdriver connector Red dot 3. Insert the screwdriver cable con
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User’s Manual 6. Become familiar with how the screwdriver operates and feels. Press the throttle/trigger lever and cycle the screwdriver in the air (not on a fastener). Press the forward/reverse button, then press the throttle/trigger lever and watch the output drive change direction. OR Press the throttle/trigger lever to enable the cycle, position the screwdriver on a fastener and push down to start the cycle. Press the forward/reverse button, then press the throttle/trigger lever and
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SD25 Series Screwdrivers In the following table, all of the left column fields are defined in the order they appear on your screen, followed by all the second column fields. 1st Column Field Definition Model Number GSE tech-motive tool part number for the screwdriver. Build Date The date the screwdriver was manufactured. Serial Number Alphanumeric serial number of the screwdriver. Minimum Torque Minimum usable torque value (in Nm) for the screwdriver. The controller reads this informa
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User’s Manual 2nd Column Field Definition (continued from previous page) Has auxiliary pushbutton When checked, indicates that a screwdriver with multi-purpose (auxiliary) pushbutton is attached. Locked Rotor Count The total number of locked rotor faults the screwdriver has had. Overtemperature Count The total number of motor overheating faults the screwdriver has had. Such faults occur when the winding temperature is higher than 125 degrees Celsius. Tightening a Fastener For most fasten
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SD25 Series Screwdrivers Reversing the Screwdriver When the screwdriver is put into reverse, by sliding the forward/reverse switch into the reverse setting or remotely activating the FWD/REV input, the screwdriver turns in the opposite direction to the normal fastening direction. Reverse is indicated by the yellow, green and red LEDs chasing in a counterclockwise direction while the headlights remain lit. For most fastening operations, the screwdriver turns in a counterclockwise direction
