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APC Silcon
60-80kW 400V UPS
Installation Guide
Copyright 2000 APC Denmark ApS
This manual is subject to change without
notice and does not represent a commitment
on the part of the vendor
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Thank You! Thank you for chosing the APC Silcon Series UPS. Please read this Installation Guide thoroughly prior to installing the system. It provides important information on safe and efficient installation. The installation and use of this product must comply with national, federal, state, municipal and local codes. Safety Symbols used in this manual WARNING! Indicates a hazard which, if not avoided, could result in injury or death. CAUTION! Indicates a hazard which, if n
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Contents 1.0Introduction 5 1.1 Tools and Equipment 5 2.0Unpacking 6 3.0Installation 8 3.1 Requirements on Site 8 3.1.1 Cabinet Dimensions H*xWxD - 1400xWx800 [mm]. Width as in below table: 8 3.2 Footprint 9 3.2.1 800mm Cabinet for 60-80kW UPS 9 4.0 External Connection 10 4.1 Connecting the UPS 10 4.2 System Integration Interface 12 4.2.1 Connections 13 4.3 Parallel Board 14 4.4 Communication Interface Board 17 4.4.1 Connections 17 4.5 Connecting of APC Silcon Tripel Chassis 18 4.6 A
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6.4.1 Relay Board/Relay Functions 60 6.5 Weight Equalizer 62 6.6 Remote Display 64 6.6.1 Extension of Remote Display Communication Distance 64 6.6.2 Remote Display Installation 66 6.6.3 Remote Display Use 67 6.7 Isolation Transformer 68 6.7.1 Connecting Isolation Transformer 69 6.7.2 Wiring up UPS with External Yyn0 Isolation Transformer at Output 71 6.7.3 Wiring up UPS with External Yyn0 Isolation Transformer at Input 72 6.7.4 Wiring up UPS with External Optional Dzn0 Isolation Trans
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Introduction 1.0 Introduction Power regulation varies from country to country, and information given in this installation guide can therefore only be of a general nature. Electricians should therefore always refer to national and local electrical codes prior to installing the UPS system. 1.1 Tools and Equipment CAUTION! Heavy equipment. To prevent personal injury or equipment damage,
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Unpacking 2.0 Unpacking NOTICE! Unless otherwise specified by the shipping company use a fork lift to unload equipment from pallet 1. To unpack UPS unit, remove top and bottom screws from side plates of packaging and lift up side plates 2. Verify compliance between type label on reverse side of front door and system ordered. Check input and output voltage 3. Copy type label data to label copy below for easy identification of system 4. Use fork lift to transport system to installation
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Unpacking Copy of type label PLEASE RECYCLE The shipping materials for the APC Silcon UPS are recyclable. Please save them for later use or dispose of them appropriately. 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 7
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Installation 3.0 Installation 3.1 Requirements on Site All system parts are accessible from front or top of UPS. Cable entries are accessible from bottom. A 1m free space on all sides should be allowed during installation. Once the system is installed it may be placed close to walls as long as free space is allowed for system doors to open. (Per applicable national and/or local codes.) For ventilation and service purposes allow for free space of minimum 1m above the unit or per
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Installation 3.2 Footprint 3.2.1 800mm Cabinet for 60-80kW UPS Rear Com. cable entry Front 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 9 Power cable entry
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Output Input External Connection 4.0 External Connection 4.1 Connecting the UPS CAUTION! This UPS unit is an EN 50091-2 product and may cause radio interference in a domestic environment. Take preventive measures if necessary. CAUTION! At a switch mode load of 100% the neutral must be rated for 200% output phase current. Ext. batteries System Integration Parallel Controller Interface Communication Interface Relay board (Optional) 990-4051 10 Installation Guide APC Silcon 60-80kW 4
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External Connection UPS External External External PE Maximum External Input Input Cable Cable External Output Fuses* FM [mm2] [mm2] Output Cable [A] 380-415V Fuses* [mm2] 380-415V [A] 60kW 125 50 16 100 35 80kW 160 70 35 125 50 NOTICE! Check correct phase rotation of mains input voltage!! 2 Max. input/output cables: 120mm . If there is no neutral input Dzn0 or Dyn11 input isolation transformer is required. * DIN gL types UPS External Alarm External System External External
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External Connection 4.2 System Integration Interface NOTICE! Consistent use of designations (Q001, Q002, Q003, H002, H003) in diagrams simplifies information exchange. System Integration Interface (SII) is the control link between UPS and system main switches as shown in above diagram. The purpose of the SII is to ensure correct operation of switches without losing system output power. Auxiliary contacts on the main switches transmit the SII board inputs. Lamps on Service Bypass Pane
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External Connection 4.2.1 Connections Blue Brown 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 13
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External Connection Terminal Blocks: X003/X004 (Anxiliary Contacts) When switching Q001, Q002, Q010, Battery Breaker 1 or Battery Breaker 2 from “ON or 1” to “OFF or 0”, the anxiliary contact has to be open BEFORE the corresponding main contacts are opened. When switching Q001, Q002, Q010, Battery Breaker 1 or Battery Breaker 2 the opposite way from “OFF or 0” to “ON or 1”, the anxiliary contact has to close with a maximum delay of 0.5 seconds from the time the corresponding main
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External Connection The built-in parallel board connects two or more UPS systems in parallel, either to obtain increased system reliability or to obtain higher output power. The parallel board also ensures correct load-sharing between paralled systems. NOTICE! For reliability reasons, APC recommends separate battery packs in redundant/parallel conigurations. To prepare the UPS for parallel/redundant mode, disconnect all sources of AC and DC power supply to the UPS and connect the ri
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External Connection Parallel Board X021:15-pin SUB-D female X020:15-pin SUB-D female External multicore cable with 14 wires + shield to other parallel units UPS 2 UPS 1 UPS 3 External Control Cables External multicore cable is equipped with 15-pin SUB-D plug at either end. Connect pin 1 to pin 1, and pin 2 to pin 2 etc. up to pin 15 - with the exception of pin 8, which is not to be connected. Shield is connected to plug cover at both ends. Terminals X020 and X021 for control cables l
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External Connection 4.4 Communication Interface Board The 3-port ComInterface is used to establish an interaction between UPS and e.g. a computer system. Main purpose: To ensure a controlled computer shut-down in case of a mains supply failure. 4.4.1 Connections . . 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 17
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External Connection 4.5 Connecting of APC Silcon Tripel Chassis The enclosed Triple Chassis must be connected to the serial port on the Communication Interface Board, and to the 24V supply (cables included). APC Silcon Triple Chassis For more information please refer to the following section. 990-4051 18 Installation Guide APC Silcon 60-80kW 400V UPS
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External Connection 4.6 APC Silcon Triple Chassis The APC Silcon Triple Chassis (AP9604S) is an American Power Conversion (APC) external management peripheral that allows you to use monitoring and control management peripherals with your APC Silcon series UPS. The retrofit model (AP9604SR) is for use with Silcon series UPSs that are not equipped with a 24 VDC power port. 4.6.1 Safety Warnings Use the APC Silcon Triple Chassis only in conjunction with an APC Silcon UPS. D
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External Connection 4.6.2.3LEDs The APC Silcon Triple Chassis status LED provides important information concerning operation of the chassis. Refer to the table below for a description of the conditions indicated by the LED. IF the LED is… THEN the Silcon Triple Chassis… off is not receiving power. has not been configured. See the APC Silcon Management Quick flashing quickly Start Guide provided with your chassis or the Web/SNMP (5 times per second) Management Card Instal
