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OM-303 155795N
January 2002
Description
Arc Welding Power Source
Gas Tungsten Arc
(TIG) Welding
Shielded Metal Arc
(Stick) Welding
Processes
TIGMATE
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From Hobart to You Thank you and congratulations on choosing Hobart. Now you can get the job done and get it done right. We know you don’t have time to do it any other way. This Owner’s Manual is designed to help you get the most out of your Hobart products. Please take time to read the Safety precautions. They will help you protect yourself against potential hazards on the worksite. We’ve made installation and operation quick and easy. With Hobart you can count on years of reliable service with
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TABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-1. Symbol Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-2. Arc Welding Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1-3. Additional Symbols for Installation, Operation, and M
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SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_4/98 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. This group of symbols means Warning! Watch Out! possible Marks a special safety message. ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult symbols and related instructions below for necessary actions Means “Note”; not safety related. to avoid the hazards. 1-2. Arc Welding
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ARC RAYS can burn eyes and skin. BUILDUP OF GAS can injure or kill. Shut off shielding gas supply when not in use. Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays Always ventilate confined spaces or use that can burn eyes and skin. Sparks fly off from the approved air-supplied respirator. weld. Wear a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.1 and Z87.1 li
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1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. MOVING PARTS can cause injury. Do not install or place unit on, over, or near Keep away from moving parts such as fans. combustible surfaces. Keep all doors, panels, covers, and guards Do not install unit near flammables. closed and securely in place. Do not overload building wiring – be sure power supply system is properly sized, rated, and protected to handle this unit. FALLING UNIT can cau
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1-5. EMF Information Considerations About Welding And The Effects Of Low Frequency 1. Keep cables close together by twisting or taping them. Electric And Magnetic Fields 2. Arrange cables to one side and away from the operator. Welding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields. However, after examining more than 500 studies spanning 17 3. Do not coil or drape cables around your body. years of resea
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SECTION 1 – CONSIGNES DE SECURITE – LIRE AVANT UTILISATION som _nd_fre 4/98 1-1. Signification des symboles Signifie Mise en garde ! Soyez vigilant ! Cette procédure présente des risques de danger ! Ceux-ci sont identifiés par des symboles adjacents aux directives. Ce groupe de symboles signifie Mise en garde ! Soyez vigilant ! Il y a des Identifie un message de sécurité particulier. risques de danger reliés aux CHOCS ÉLECTRIQUES, aux PIÈCES EN MOUVEMENT et aux PIÈCES CHAUDES. Reportez-vous au
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LES RAYONS DE L’ARC peuvent pro- LES ACCUMULATIONS DE GAZ ris- voquer des brûlures dans les yeux et quent de provoquer des blessures ou sur la peau. même la mort. Le rayonnement de l’arc du procédé de soudage Fermer l’alimentation du gaz protecteur en cas de génère des rayons visibles et invisibles intenses non utilisation. (ultraviolets et infrarouges) susceptibles de provoquer des brûlures dans les yeux et sur la peau. Des étincelles sont projetées Veiller toujours à bien aérer les espaces
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1-3. Dangers supplémentaires en relation avec l’installation, le fonctionnement et la maintenance Risque D’INCENDIE OU DES ORGANES MOBILES peuvent D’EXPLOSION. provoquer des blessures. Ne pas placer l’appareil sur, au-dessus ou à proxi- Rester à l’écart des organes mobiles comme le mité de surfaces infllammables. ventilateur. Maintenir fermés et fixement en place les portes, Ne pas installer l’appareil à proximité de produits inflammables panneaux, recouvrements et dispositifs de Ne pa
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1-4. Principales normes de sécurité Safety in Welding and Cutting, norme ANSI Z49.1, de l’American Wel- Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, ding Society, 550 N.W. Lejeune Rd, Miami FL 33126 de la Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202. Safety and Health Sandards, OSHA 29 CFR 1910, du Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. Règles de sécurité en soudage, coupage et procédés conne
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SECTION 2 – DEFINITIONS 2-1. General Precautionary Label OM-303 Page 9
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2-2. Symbols And Definitions Remote Foot/Hand Tig Welding Stick Welding High Temperature Control Output Alternating Current Direct Current On Electrode Do Not Switch Electrode Positive Voltage Input Negative Under Load Amperes Off Electrode Gas Out A Amperage Control/ Work Remote Volts Panel V Rated No Load Conventional Load Maximum Effective Duty Cycle U Voltage (Average) U Voltage X I Supply Current 0 2 1eff Single-Phase Rated Maximum Rated Welding Degree Of 1 1 1 1 Combined AC/DC I Supply Cur
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3-2. Specifications A. 60 Hertz Models Max. Rated Output at 20% Welding Amperage Range Open-Circuit Net Duty Cycle AC High AC Low DC Voltage Weight Rated Output KVA Dimensions TIG: 150 A at 15 VDC TIG Welding A Range 78 200 V–60 A (3.6)* 12.0 H: 18 in (457 mm) 140 lb (GTAW) 150 A at 15 VAC 50–165 20–50 30–160 (0.64)* (64 kg) 230V 230V– –52 A (3.0)* 52 A (3.0)* W W: : 13 in (330 mm) 13 in (330 mm) 1 Stick: 130 A at 25 VDC Stick Welding A Range 78 460 V–33 A (1.5)* D: 25 / in (648
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SECTION 4 – INSTALLATION 4-1. Selecting a Location Position unit so air can circulate. For information about sources of high-frequency see Section 8. 18 in For carts and caster kits see back 18 in (460 mm) of book or contact your distributor. (460 mm) 18 in (460 mm) ST-158 075 4-2. Typical Stick Connections Turn Off power before mak- ing connections. 1 Electrode Holder 2 Work Clamp Connect to receptacle as shown. 1 2 ST-157 858-A OM-303 Page 12
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4-3. Typical TIG Connections Turn Off power before mak- ing connections. 1 Remote Control 2 Torch Connect to receptacles as shown. 6 3 Work Clamp 4 Cylinder Chain or secure cylinder to running 5 gear, wall, or other stationary 7 support. 5 Cylinder Valve Open valve slightly so gas flow blows dirt from valve. Close valve. 6 Regulator/Flow Gauge Install so face is vertical. 7 Flow Adjust Typical flow rate is 20 cfh (cubic feet per hour) (9.4 L/min). 4 1 2 3 Tools Needed: 5/8, 1-1/8 in Ref. ST-1
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4-4. Electrical Service Guide S-0092J For 230 V models with wall receptacle, 100% duty cycle used to calculate data below. 20% duty cycle used for all other models. Input Voltage 200 230 380 415 460 Input Amperes at Rated Output 59 52 39 36 33 Standard Fuse or Circuit Breaker Rating 90 Amps 80 Amps 60 Amps 50 Amps 40 Amps (Max. Recommended) Input Conductor Size (Min.) 10 AWG 6 AWG 12 AWG 12 AWG 14 AWG Input Conductor Length (Max. Recommended) 42 ft (13 m) 135 ft (41 m) 151 ft (46 m) 181 ft (55
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SECTION 5 – OPERATION 5-1. Controls 6 1 2 3 8 5 7 4 Ref. ST-155 790-F 1 Weld Process Switch For Stick (SMAW), use control to adjust amper- For Direct Current Electrode Negative age within range selected by the Range/Polar- (DCEN), use Electrode Negative position. Use switch to select weld process. ity Switch. For Direct Current Electrode Positive (DCEP), In Stick position (down), weld output goes On 5 Stick (SMAW) Table use Electrode Positive position. and Off with Power switch. Use table to fin
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5-2. Example of Front Panel Amperage Control In Example: Range = DC Percentage of Range = 50% Select weld process. Select range and polarity. Select percentage. Weld Amperage = 33 A DC 5-3. Example of Remote Amperage Control Select range and polarity. Select percentage. Select weld process. GTAW Welding Amperage Range AC Low AC High DC or 20-50 A 60-165 A 30-165 A In Example: Range = DCEN Percentage of Range = 50% Remote weld amperage = 30–98 A DC (50% of 30–165 A DC) Connect remote control. OM-
