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Single and Parallel
Installation
MGE ™ Galaxy ™ 3500
10-30 kV A 208/220 V
test
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American Power Conversion Legal Disclaimer The information presented in this manual is not warranted by the American Power Conversion Corporation to be authoriative, error free, or complete. This publication is not meant to be a substitute for detailed operational and site specific development plan. Therefore, American Power Conversion Corporation assumes no liability for damages, violations of codes, improper installation, system failures, or any other problems that could arise based on the use
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T able of Contents IMPORT ANT SAFETY INSTRUCTIONS – SA VE THESE INSTRUCTIONS ............................................................................................................... 1 Specifications ................................................................................................................... 2 AC Input Specifications .............................................................................................. 2 AC Bypass Input Specifications ................. ......
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Install Busbars in 523 mm (20.59 in) UPS System with the UPS Placed to the Left (seen from the front) .................................................................................................. 18 Install Busbars in 523 mm (20.59 in) UPS System with the UPS Placed to the Right (seen from the front) ........................................................................................ 19 Install Busbars in 352 mm (13.85 in) UPS System with the UPS Placed to the Right (seen from the front
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Install the Seismic Stabilizing Brackets ................................................................ 42 Final Mechanical Installation ................................................................................... 44 Connect Battery Securing Brackets for Stability ................................................ 44 Reinstall the T op Cover and the Front Panel ....................................................... 45 MGE™ Galaxy™ 3500 10-30 kV A 208/220 V Single and Parallel Installatio
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MGE™ Galaxy™ 3500 10-30 kV A 208/220 V Single and Parallel Installation iv 990-1957C-001
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IMPORT ANT SAFETY INSTRUCTIONS – SA VE THESE INSTRUCTIONS W ARNING: ALL safety instructions in the Safety Sheet (990-2940) must be r ead, understood, and followed when installing the UPS system. Failur e to do so could r esult in equipment damage, serious injury , or death. W ARNING: After the UPS has been electrically wir ed, do not start it up. Start-up is commissioned to authorized personnel fr om Schneider Electric. W ARNING: When the UPS input is connected thr ough external isolators that,
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Specifications W ARNING: The UPS must be supplied fr om a 208/120 V or 220/127 V 4W + GND 60 HZ sour ce. AC Input Specifications 10 kV A 15 kV A 20 kV A 30 kV A 208 V 220 V 208 V 220 V 208 V 220 V 208 V 220 V Connection type 4-wire (3PH + N + G) Input frequency 40-70 (Hz) I thd < 5% at full load Nom input current 24.3 23.0 36.6 34.6 48.6 45.8 73.2 69.0 (A) Max input current 26.7 25.2 40.2 38.0 53.0 50.1 80.1 75.8 (A) Input current 32.8 32.8 49.5 49.5 65.2 65.2 98.8 98.8 limitation (A) Input powe
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AC Output Specifications 10 kV A 15 kV A 20 kV A 30 kV A 208 V 220 V 208 V 220 V 208 V 220 V 208 V 220 V Connection type 4-wire (3PH + N + G) Overload capacity 150% for 1 minute (normal operation) 125% for 10 minutes (normal operation) 150% for 1 minute (battery operation) 125% for 10 minutes (battery operation) 1 10% continuous (bypass operation) 800% for 500 ms (bypass operation) V oltage tolerance 160-240 V for 208 V systems 160-253 V for 220 V systems Nom output 27.8 26.2 41.6 39.4 55.5 52.5
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Recommended Cable Sizes W ARNING: At 100% switch mode load, the neutral must be rated for 200% phase curr ent. Caution: All wiring must comply with all applicable national and/or electrical code. Note: The recommended cable sizes are based on an environment with an ambient temperature of 30° C (86° F). Use stranded copper cables. 10 kV A 15 kV A 20 kV A 30 kV A Utility/mains input 8 A WG 6 A WG 4 A WG 1 A WG Static bypass input 8 A WG 6 A WG 4 A WG 1 A WG DC input 1 A WG 1 A WG 1 A WG 1 A WG Out
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Fuses and Breakers Single Utility/Mains System • Q1: Utility/mains input • Q2: UPS output • Q3: Manual bypass • MBS: Mechanical bypass switch Dual Utility/Mains System • Q1: Utility/mains input • Q2: UPS output • Q3: Manual bypass • Q5: Static bypass input • MBS: Mechanical bypass switch MGE™ Galaxy™ 3500 10-30 kV A 208/220 V Single and Parallel Installation 990-1957C-001 5
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Parallel System • Q1: Utility/mains input • Q2: UPS output • Q3: Manual bypass • Q4: System output • Q5: Static bypass input Fuse and Breaker Sizes in Single Systems 10 kV A 15 kV A 20 kV A 30 kV A Utility input Q1 35 A 60 A 80 A 1 10 A 35 A 60 A 80 A 1 10 A Static bypass input Q5 UPS output Q2 35 A 60 A 80 A 1 10 A Manual bypass Q3 35 A 60 A 80 A 1 10 A Fuse and Breaker Sizes in Parallel Systems Q3 and Q4 in Parallel Capacity Systems Units in parallel 10 kV A 15 kV A 20 kV A 30 kV A 2 70 A 1 10
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Minimum Breaker Settings 800% overload 150% overload 125% overload Continuously bypass normal/battery normal/battery operation operation operation Duration 500 ms 60 s 10 min 1 - - - 10 kV A Mains input 34 A - - Static bypass 223 A 31 A input UPS output 223 A 42 A 35 A 31 A 1 - - - 15 kV A Mains input 51 A - - Static bypass 333 A 46 A input UPS output 333 A 63 A 52 A 46 A 1 - - - 20 kV A Mains input 68 A - - Static bypass 444 A 62 A input UPS output 444 A 84 A 70 A 62 A 1 - - - 30 kV A Mains inp
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Mechanical Installation Clearance Note: Clearance dimensions are published for airflow and service access only . Consult with the local safety codes and standards for additional requirements in your local area. Level the Cabinet W ARNING: The system must be installed on a level floor . The leveling feet will stabilize the cabinet, but will not account for a badly sloped floor . 1. T ake the 13/14 mm wrench attached to the pallet. 2. Adjust the four leveling feet and ensure that the system is lev
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Remove the Front Panel 1. Use a coin or similar to turn the two black lock devices on either side of the display in the direction of each other to a vertical position. 2. Push the front panel upwards and pull it outwards to disengage the locking device at the top of the enclosure. 3. Lift the front panel free of the two slots at the bottom of the enclosure. Floor Anchoring There are two floor anchoring options that can be used depending on the requirements in the installation area: • For stabili
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Hole Positions for a Stand-alone UPS Enclosure with L-shaped Anchoring Brackets Note: Recommended minimum number of screws per enclosure for the L-shaped brackets is four; one in each corner . Recommended floor bolt size: M8. Model W idth: 352 mm (13.85 in) and 523 mm (20.59 in) Hole Positions for Up to Four UPS Units in Parallel with U-shaped Anchoring Brackets Note: Recommended minimum number of floor screws for the two configurations below is 10. Model W idth: 352 mm (13.85 in) MGE™ Galaxy™ 3
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Model W idth: 523 mm (20.59 in) Connect Floor Anchoring Brackets to the UPS and XR Battery Enclosure for Stability Note: Floor anchoring bolts are not provided with the UPS. Purchase the bolts locally (minimum size: M8). Follow the specifications given by the manufacturer of the floor anchoring system when bolting the UPS system to the floor . 1. Install the L-shaped floor anchoring brackets (reuse the two transport brackets) and secure with the M6 screws and nuts (provided). 2. Drill two to six
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Remove the Battery Modules Note: T wo people are needed to lift the battery modules. Note: The XR Battery Enclosures ship with two battery modules. All battery modules in the UPS and the XR Battery Enclosure(s) must be removed before interconnecting these enclosures. Note: When you remove battery modules, start from the highest row and work your way down. 2 3 1 1. Remove all battery securing brackets (used to secure the batteries during transport) by removing the M6 T orx screws. 2. Remove the b
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Install the Baying Kit (Optional) for Interconnection of Enclosures and Seismic Anchoring Caution: Baying kits are required in seismic areas. 1. Remove the side panels from the enclosure(s) to get access to the holes in the bottom frame. UPS UPS Note: Make sure that the enclosures are level so that they can be anchored to each other . 2. Position two U-shaped floor anchoring brackets under one enclosure; one on each side. 2 2 Note: The U-shaped anchoring brackets are 1-2 mm higher than the openi
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3. On each side of the same enclosure insert a maximum of nine and a minimum of two M8 screws (not provided) through holes in the bottom of the enclosure and through holes in the U-shaped floor anchoring brackets, and into the pre-drilled floor holes. 3 4. Fasten the screws. 4 5. Move the adjacent enclosure on its casters close to the enclosure with the U-shaped floor anchoring brackets. Note: If the adjacent enclosure is on its leveling feet, use a forklift or pallet jack to move it into positi
