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RECIRCULATING SOAK SINK CONVERSION
INSTALLATION/OPERATION &
TECHNICAL MANUAL
FOR JACKSON MODEL:
WHIRL WIZARD
www.jacksonmsc.com
August 20, 2007
P/N 7610-011-70-65 (Revision D)
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MANUFACTURERS WARRANTY ONE YEAR LIMITED PARTS & LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP, UNDER NORMAL USE AND OPERATION FOR A PERIOD OF (1) ONE YEAR FROM THE DATE OF PURCHASE, BUT IN NO EVENT TO EXCEED (18) EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY. Jackson MSC agrees under this warranty to repair or replace , at its discretion, any original part which fails under normal use due to faul
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STOP! PARE! ARRET! CALL 1-888-800-5672 TO REGISTER THIS PRODUCT! FAILURE TO DO SO WILL VOID THE WARRANTY! LLAME AL 1-888-800-5672 PARA REGISTRAR ESTE PRODUCTO! AL NO HACERLO LA GARANTIA SERA ANULADA! S.V.P. APPELER 1-888-800-5672 POUR ENREGISTRER CE PRODUIT, LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON- ENREGISTREE 3
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REVISION/ REVISION MADE APPLICABLE DETAILS PAGE DATE BY ECN Updated weldment numbers for cover and box weldments. D 08-20-2007 MAW 7933 Converted to centered layout. i
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NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL AJ-54CE AJ = AJ Series of rack conveyors 54 = 54” wide machine from tub edge to tub edge 76 = 76” wide machine from tub edge to tub edge 90 = 90” wide machine from tub edge to tub edge CE = Electrically-heated, hot water sanitizing dishmachine CS = Steam-heated, hot water sanitizing dishmachine Jackson MSC LLC. provides technical support for all Model: of the dishmachines detailed in this manual. We strongly recommend that you refer to this manu
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TABLE OF CONTENTS SECTION DESCRIPTION PAGE I. GENERAL Specifications 2 Dimensions 3 II. INSTRUCTIONS SECTION Installation Instructions 5 Operating Instructions 7 III. PREVENTATIVE MAINTENANCE 9 IV. PARTS SECTION Installation Assembly 11 Main Assembly 12 V. ELECTRICAL DIAGRAM 115 Volt, 60 Hertz, Single Phase 14 230 Volt, 50-60 Hertz, Single Phase 15 VI. JACKSON MAINTENANCE & REPAIR CENTERS Alabama to Florida 17 Florida to Maryland 18 Maryland to New York 19 New York to Pennsylvania 20 Rhode Islan
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SECTION 1: SPECIFICATION INFORMATION 1
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SECTION 1: SPECIFICATION INFORMATION WHIRL WIZARD This unit can be adapted to most standard three compartment sink to provide recirculated water to assist in the removal of soil from ware. The entire unit will fit within the frame work of standard sinks, so no additional floor space is required. For the 115 Volt unit, a one (1) horsepower motor and pump continually recirculates warm detergent laden water through a unique agitator mounted in the drain hole in the sink. For the 230 Volt unit, a th
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SECTION 1: SPECIFICATION INFORMATION DIMENSIONS Whirl Wizard Technical Manual 7610-011-70-65 Issued: 08-20-2007 Revised: N/A 3
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SECTION 2: INSTALLATION & OPERATION INSTRUCTIONS 4
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi- cator that the machine may have been hadled roughly during shipping. If there is damage to both the container and the machine, do not throw away the container. The machine has been inspected at the factory and is expected to arrive to you in new, undamaged condition. However, rough handling by carriers
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS (CONTINUED) ELECTRICAL POWER CONNECTION: 1. The Whirl Wizard requires a dedicated 20 amp, 115 volt single phase circuit. 2. A 20 amp NEMA 5-20R receptacle is required for the NEMA 5-20P cord set and plug shipped with the machine. CAUTION: A NEMA 5-20R RECEPTACLE IS REQUIRED. IF NOT AVAIL- ABLE A QUALIFIED ELECTRICIAN SHOULD INSTALL THE CORRECT RECEPTACLE. Whirl Wizard Technical Manual 7610-011-70-65 Issued: 08-20-2007 Revi
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SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS OPERATION: 1. Install the directional manifold (item 1) into the main flow chamber (item 2). 2. Fill the sink with hot water. 3. Add the proper chemicals (non-foaming detergent) for soaking pots, pans and utensils. 4. Pre-scrap pots, pans and utensils of all large loose soil. NOTE: THE WHIRL WIZARD POT SINK IS NOT A GARBAGE DISPOSAL! IT IS INTENDED TO SOFTEN SOIL WHICH IS DIFFICULT TO REMOVE. BAKED-ON SOIL MAY STILL REQUIRE A
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SECTION 3: PREVENTATIVE MAINTENANCE 8
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SECTION 3: PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a minimum of interaction with the operator. However, this does not mean that some items will not wear out in time. Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY. Performing main- tenance on your dishmachine may void your warranty if it is still in effect, so
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SECTION 4: PARTS SECTION 10
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SECTION 4: PARTS SECTION INSTALLATION ASSEMBLY 1 2 8 3 14 4 15 5 6 7 13 11 12 15 10 9 ITEM QTY DESCRIPTION Mfg. No. 1 1 Directional Manifold 05700-031-70-49 2 1 Main Flow Chamber 05700-031-83-05 3 1 Rubber Washer, 3-1/2" Diameter 05330-011-70-87 4 1 Fiber Washer, 3-1/2" Diameter 05330-011-70-48 5 1 Flange, Back-Up 05340-011-83-13 6 1 Mounting Flange 05340-011-83-14 7 1 Spring, Jam 05340-011-83-04 8 1 Hose Barb, 1" NPT to 1" Hose Brass 04730-011-70-36 9 1 Tee, 1-1/2" FNPT, Brass 04730-011-70-39 1
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SECTION 4: PARTS SECTION MAIN ASSEMBLY 1 19 2 3 18 15 17 4 5 11 13 14 8, 9 7 14 12 10 16 6 TEM QTY DESCRIPTION Mfg. No. 1 1 Cover Weldment 05700-003-38-43 2 1 Box Bottom Weldment 05700-003-38-49 3 2 Screw, 10-32 x 1/2" Long, Truss Head 05305-011-39-36 4 4 Leg Weldment 05700-021-67-92 5 4 Bullet Foot 05340-108-01-03 6 1 Pump and Motor Assembly, 1 HP 06105-021-69-18 6 1 Pump and Motor Assembly, 3/4 HP 06105-002-33-78 7 1 Chopper Assembly 05700-021-70-32 8 4 Locknut, 1/4"-20 with Nylon Insert 05310
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SECTION 5: ELECTRICAL DIAGRAMS 13
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SECTION 5: ELECTRICAL SCHEMATICS WHIRL WIZARD 115 VOLT - 60 HZ - SINGLE PHASE 9905-011-70-30 SEQUENCE OF OPERATION 1. After the sink is filled with water, power switch (S1) is placed in the “ON” position. 2. Motor contactor (R1) is energized. 3. Pump motor (M1) starts. 4. Heater element (H1) is energized. 5. Power light (E1) is energized. NOTE: THE HEATER ELEMENT CONTAINS AN INTERNALLY-MOUNTED THERMOSTAT TO REGULATE THE TEMPERA- TURE OF THE ELEMENT. Whirl Wizard Technical Manual 7610-011-70-65 I
