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132 mm (5%") MODEL 2004
INSTRUCTION MANUAL
MODEL
width - czkg Feed ratelmin. Table size fW x L) Fence size
NO.
depth
120" x 410"
-
Auto feed 9.7m 131'8ft') (4.3/4")~(15.3/4")
132" 3mm
~
2004
Manual f5-1/4") f118") Rabbet depth l2Omm x 8OOmm 500" x 70"
infeed 6mm 1114"l 1444") x 131-1/2"1 119-5/8") x (2-3/4")
Continuour rating,
No load Overall dimensions Power
No, of
ws"$), SUPPk
knives
Input Output speed fWx Lx HI
cord
8.500 800mm x 423" x 592" 42 kg 2.5m
Two on
'''0° 697
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BEFORE CONNECTING YOUR TOOL TO A POWER SOURCE Be sure you have read all GENERAL POWER TOOL SAFETY RULES GENERAL SAFETY PRECAUTIONS 1. KEEP GUARDS IN PLACE and in working order. 2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on. 3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 4. AVOID DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet locations. Keep work area w
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PRE LlMl NAR Y I NSTR UCTl ONS Your electric tool is precision built and manufactured to satisfy the highest standards. For maximum performance, long tool life, and your safety, follow these instructions carefully. VOLTAGE WARNING: Before connecting the tool to a power source (receptacle, outlet, etc.) be sure the voltage supplied is the same as that specified on the nameplate of the tool. A power source with voltage greater than that specified for the tool can result in SERIOUS INJURY to t
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Planer -Jointer & Standard Equipment Crank handle I safety guard Belt cover ------lI 0 Socket wrench 0 0 Sharpening holder @ Leveller I
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Special Precautions with Planer- Jointer a. Jointing Operations Do not perform jointing operations on material shorter than 4-3/8 inches (110 mm), narrower than 314 inch (19 mm), or less than 1/4 inch (6.4 mm) thick. b. Planing Operations Do not perform planing operations on material shorter than 4-3/8 inches (110 mm), narrower than 3/4 inch (19 mm), wider than 5-1/4 inches (132 mm) in auto feed and 5-1/4 inches (132 mm) in manual infeed or thinner than 1/2 inch (12.7 mm). c. Maintain th
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3. Return Cut stock can be easily returned by means of the rollers on top. 4. Support long stock at the beginning and end of a cut to prevent gouging or rough end sur- faces. 1. The depth of cut is indicated in mm on the scale. Turn the knob to the right to increase cutting depth and to the left to decrease it. Maximum cutting depth: 3 mm (1/8"). 2. Fence Adjustment When changing the fence setting for rabbet cuts and the like, loosen the fence stopper wing screw and move the fence t
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I Cutter Replacement I First, unplug the planer-jointer from the power source. 1. Removal Auto infeed table (Planer): First, left off the chip cover (guard). 0 Manual feed table (Jointer): Remove cover (guard) after taking off safety cover (guard) bolt. Jointer Planer
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2. Installation 0 Hold the belt steady by hand and insert the cutter between the leaf spring and the drum so that the blade protrudes slightly above the table surface. 3. Cutter Height Adjustment Lever to lock Make the drum stationary before per- drum in place forming the adjustment by pressing in the I' drum locking lever so that it is released from the stopper; then fasten the drum in place by inserting the end of the lever into the drum concave (grooved) portion. Lever to lock
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After hooking the lever for drum locking onto the stopper, secure the hex bolts hold- ing down the blade holder: a total of 8 on the planer arid jointer sides, respectively. 0 After all bolts have been secured, check your cutter height agian. MAINTENANCE 0 Remove the chain guard and lubricate the chain with machine oil. Oil the sliding support parts, moving parts and feed screw portions whenever you think it necessary. CARBON BRUSH REPLACEMENT 0 Replace carbon brushes when they wear I
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0 To replace carbon brushes, use the (-1 minus screwdriver equipped to remove the holder cap on the motor housing. Then replace the brush. HOW TO USE THE SHARPENING HOLDER 0 First, loosen the 2 wing nuts on the holder Wing nut and insert blades Aand B as in figure at right, -w so that they contact side C and D. Then tighten wing nuts. 0 Immerse dressing stone in water .Jr 2 or 3 minutes before sharpening. Iiold the holder so that blades both contact the dressing stone for simultane
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ACCESSORIES CAUTION: The used of any other accessories not specified in this manual might be ha ardous. t 0 Replacement blades Width (mm) Pait No. 136 15-3/8"1 731013-7 136 (5-3/8'1 731203-2 * Material . . . Tungsten-Carbide Dressing stone Part No. 741801-4 Part No. 155334-7 0 Sharpening holder Part No. 123006.2 Socket wrench Part No. 782203-5 I
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132mm(5%") PLANER JOINTER Model 2004 c 2
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'LkM PART NO. DESCRIPTION $,M PART NO. $Fo DEYRlPTlON * MA< NE MA - - 1 Ru1I.r 58 3114484 1 Column Supporter 1 154260-7 H. Boll M10x50 IWilh Washer1 2 164510-2 1 Chip Cover 59 921571-3 4 1 Compression Spring 6 60 2531340 4 F.Wmher 11 3 231098-8 4 924206-5 1 T Screw M5x10 61 321132.3 I Screw MZO 91 13094 2 P H Screw M6.10 IWifh Washer1 62 2544001.2 1 Woadrvll Key 4 5 63 Straqht Bsvsl Gear 16 6 3230 14.5 1 SfOP!m 221317.0 1 T Washer 12 64 2533114 1 T. Washer 10 7 253312-2 A R. 8 1
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c PART NO. $to DESCRIPTION 'k;M PART NO. "!& DESCRIPTION 1 I M" MACHINE 1 131 11s v. - 1mv. 687620.7 i13342-8 zm v. For Csosda 220 v. 687609-1 2 p n &raw M5r14 (With Washer) 230 V. - 250 V I32 911216-1 141025.7 1 Fan 92 133 253748-5 I F WeshCr 12 114 134 221661-5 1 Helicd Gear 76 L13051-6 1 O"llSs.l 10 115 S~liodle 135 3211344 1 116 111066-7 1 Ball Bearing 8200LLB F Wmhm 14 1 CDmDr&On SWlnl 11 136 253797.2 1 117 ~31270-2 137 221513.0 1 Sprocket 8 1630024 1 Rubber Rn 4
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&24?c&k-*ud. Anjo, Aichi, hp8n PRINTED IN JAPAN 1979-9-1.000 N 1 c