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NO. EX## - OME0008
TECHNICAL INSTRUCTION MANUAL
For EX500 SERIAL SYSTEM
Gateway ( GW ) Unit
Rockwell Automation Remote I/O ( RIO ) : EX500 - GAB1 - X1
DeviceNet : EX500 - GDN1
PROFIBUS-DP : EX500 - GPR1
Input Unit Manifold
Input Manifold : EEX500 - IB1 - □□ ( -X1 )
Input Unit : EX500 - IB1 ( -X1 )
M8 Input Block ( PNP ) : EX500 - IE1 ( -X1 )
M8 Input Block ( NPN ) : EX500 - IE2 ( -X1 )
M12 Input Block ( PNP ) : EX500 - IE3 ( -X1 )
M12 Input Block ( NPN ) : EX500 - IE4 ( -X1 )
8 point unit Input
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EX500 Serial System EX## - OME0008 ● ● Safety Instructions ● ● ● ● ● ● ( Read carefully before handling. ) Thoroughly read this handling manual and related manuals mentioned here to ensure the safety and proper operation of the product. These safety instructions are intended to prevent hazardous situations and / or equipment damage. These instructions indicate the level of potential hazard by labeling “ CAUTION
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EX500 Serial System EX## - OME0008 ！ ！ ！ ！ CAUTION 1. Read this manual thoroughly, and operate this product within the range of the specification after observing notes strictly. 2. Do not drop nor apply force to the product. It may damage the unit, and may cause failure or malfunction. 3. Take appropriate measures to ensure that the specified power is supplied regardless of the condition of power supply
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EX500 Serial System EX## - OME0008 ・ ・ ・ ・Safety instructions for power supply ！ ！ ！ ！ CAUTION 1. Whether you use a single power supply or a dual power supply, two power lines have to be supplied at all times ( for solenoid valve and for input and control ). 2. Choose UL recognized product for direct current power source to be mounted. ( 1 ) Limited voltage / current circuit complying with UL508 The powe
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EX500 Serial System EX## - OME0008 - INDEX - 1. Outline 6 2. System Structure 6 3. Specification and Product numbers 7 3 -1 General specification of EX500 series 7 3 -2 Gateway ( GW ) Unit 8 3 -3 Input Unit Manifold 11 3 -3 -1 Input Manifold 11 3 -3 -2 Input Unit 11 3 -3 -3 Input Block 12 3 -4 SI Unit 13 3 -5 Applicable Manifold Valve series 13 3 -6 Option 14 3 -6 -1 Communication Connector / Cable 14 3 -6 -2 Branch Cable
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EX500 Serial System EX## - OME0008 7. Input Unit Manifold 29 7 -1 Parts description 29 7 -2 Correspondence of input number and Input Block 29 7 -3 Exploded view / Input Unit Manifold 30 8. Manifold Valve 31 8 -1 Parts description 31 8 -2 Correspondence of output number and Manifold Valve 32 8 -3 How to install the SI Unit 33 9. Wiring 34 9 -1 Source wiring 34 9 -2 Communication wiring 35 9 -2 -1 Communication wiring to PLC 35 9
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EX500 Serial System EX## - OME0008 1. Outline A. Gateway ( GW ) Unit ( 1 ) The Gateway ( GW ) Unit can be connected with a PLC. At present, Gateway ( GW ) Unit with the following communication protocols are available: ・ Remote I/O ( RIO ) System slaves to Rockwell Automation PLC and SLC series unit. ・ DeviceNet ・ PROFIBUS-DP ( 2 ) The Gateway ( GW ) Unit can be connected with Manifold Valve / Relay Output Module with the SI Uni
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EX500 Serial System EX## - OME0008 3. Specification and Product numbers 3 -1. General specification of EX500 series Item Specification Enclosure IP65 Standard UL,CSA,CE Withstand voltage 1500V AC 1min. ( between PE - external terminal package ) 2M Ωor more Insulation resistance ( 500VDC meg. between PE - external terminal package ) Momentary power failure 1m sec. or less Ambient temperature +5 ℃ to +45 ℃ Ambient humidity 35% to
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EX500-GAB1-X1 R V TAGE 24VD /200mA OL C C US INPUT/OUTPUT 64/64 TYPE1 IP CODE IP65 SERIAL NO. MADE IN JAPAN GATEWAY UNIT RUN EX500 SERIES SOL BUS COM ERR SSSSMMMMCCCC 24VDC COM D EX500 Serial System EX## - OME0008 3 -2. Gateway ( GW ) Unit How to Order E X 500 - GD N 1 Network communication protocol GW Unit compatible DN DeviceNet DeviceNet Nil . PR PROFIBUS-DP PROFIBUS-DP AB Remote I/O ( RIO ) -X1 Remote I/O ( RIO ) Gate
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EX500 Serial System EX## - OME0008 ・ ・ ・ ・Communication specification for each PLC Rockwell Automation Remote I/O communication specification ( RIO ) ( EX500 - GAB1 - X1 ) Item Specification Applicable PLC Rockwell Automation Remote I/O PLC Communication speed 57.6 k bit / sec. , 115.2 k bit / sec. , 230.4 k bit / sec. 57.6 k bit / sec. : 3048 m [ 10000 feet ] ( 150 Ω) Cable distance 115.2 k bit / sec. : 1524 m [ 5000 feet ] (
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EX500 Serial System EX## - OME0008 PROFIBUS-DP communication specification ( EX500 - GPR1 ) Item Specification Protocol PROFIBUS-DP ( EN50170 ) Bus interface EIA RS - 485 9.6 / 19.2 / 93.75 / 187.5 / 500 k bit / sec. Communication speed 1.5 / 3 / 6 / 12 M bit / sec. Cable distance Refer to section 6 -1 Freeze function Available Synchronous function Available ID number 1405 hex M12 connector ( 5 pin, plug ) IN OUT 1 2 Pin NO. Pin
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EX500-IB1 R VOLTAGE 24VDC/650mA C US INPUT 16 IP CODE IP65 TYPE1 SERIALNo. MADE IN JAPAN E 500 IB X - 1 R VOLTAGE 24VDC/650mA INPUT 16 C US IP CODE IP65 TYPE1 SERIALNo. MADE IN JAPAN EX500 Serial System EX## - OME0008 3 -3. Input Unit Manifold The Input Unit Manifold can have various combinations depending on the number of stations and type of the sensor connector. When placing an order, t
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0 EX500-IE3 (PNP) VOLTAGE 24VDC/60mA IP CODE IP65 R C US TYPE1 M J A ADE IN AP N X 0 -IE1 E 5 0 (PNP) 24VDC/6R0mA/IP65 C US TYPE1 MADE IN JAPAN EX500-IE5 (PNP) R VOLTAGE 24VDC/240mA C US IP CODE IP65 TYPE1 SERIALNo. MADE IN JAPAN EX500 Serial System EX## - OME0008 3 -3 -3. Input Block How to Order EX 5 0 0 - I E 1 Connector type GW Unit compatible DeviceNet Input specification Nil M8 Input Block PROFIBUS-DP 1
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EX500 Serial System EX## - OME0008 3 -4. SI Unit SI Unit for SV series Manifold Valve SI Unit for VQC series Manifold Valve How to Order How to Order EX 5 0 0 - S 001 EX 5 0 0 - Q101 GW Unit compatible GW Unit compatible DeviceNet Output specification DeviceNet Nil Nil PROFIBUS-DP 0 NPN output ( + COM. ) PROFIBUS-DP -X1 Remote I/O ( RIO ) -X1 Remote I/O ( RIO ) 1 PNP output ( - COM. ) SI Unit specification Item Specification Mod
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EX500 Serial System EX## - OME0008 3 -6. Option 3 -6 -1. Communication Connector / Cable 1. Communication Connector for Remote I/O ( RIO ) ( EX500 - GAB1 -X1 ) How to Order Electric specification E X 50 0 - AC 000 - A B Rated voltage 125V DC Rated current 3A Contact 40m ohms or less resistance ( At 20mV DC or less, 100mA or less ) 2 ( connector part ) 1 3 4 Insulation 1000M ohms or more ( At 500V DC ) resistance 43.2 Withstand 1
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EX500 Serial System EX## - OME0008 3 -6 -2. Branch Cable with M12 Connector How to Order E X 500 - AC 030 - SSPS L : Cable length Connector specification 003 0.3m SSPS Socket side : Straight, Plug side : Straight 005 0.5m SAPA Socket side : Angled, Plug side : Angled 010 1m 030 3m 050 5m Electric specification Rated voltage 36V DC Rated current 1.5A Contact 40m ohms or less resistance ( At 20mV DC or less, 100mA or less ) ( conn
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EX500 Serial System EX## - OME0008 3 -6 -3. Power Supply Connector Cable Electric specification How to Order Rated voltage 125V DC EX 5 0 0 - A P0 5 0 - S Rated current 3A Contact L : Cable length 40m ohms or less resistance 010 1m ( At 20mV DC or less, 100mA or less ) Connector ( connector part ) 050 5m spesification Insulation 1000M ohms or more ( At 500V DC ) resistance S Straight Withstand 1500V AC 1min. A Angled voltage (
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EX500-GAB1-X1 R G 0 VOLTA E 24VDC/2 0mA C US INPUT/OUTPUT 64/64 TYPE1 IP CODE IP65 SERIAL NO. MADE IN JAPAN GATEWAY UNIT EX500 SERIES RUN SOL BUS COM ERR SSSSMMMMCCCC 24VDC COM D EX500 Serial System EX## - OME0008 4. How to operate EX500 - GAB1 - X1 ( Rockwell Automation Remote I/O ( RIO)) 4 -1. Applicable PLC Applicable PLCs in which Rockwell Automation Remote I/O ( RIO ) system is installed. Please contact Rockwell A
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EX500 Serial System EX## - OME0008 4 -3. LED display GATEWAY UNIT EX500 SERIES RUN SOL BUS COM ERR COM A COM B COM C COM D Display Content Source ON : Lights RUN Source OFF : Lights off Solenoid valve source voltage is normal :Lights SOL Voltage lowered to 20V or less :Lights off RIO communication is normal : Lights COM RIO communication is abnormal : Lights off RIO communication is abnorm
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EX500 Serial System EX## - OME0008 4 -4 -1. Operation setting switch ( SW1 ) RACK Address ( 6bit ) Starting Quarter ( 2bit ) This switch sets RACK Address / Starting Quarter. EX.) 01 → Second 111100b →74o ( 1 ) RACK Address ( 6 bit setting ) 0 to 74 ( OCT : octal number ) 61 types of setting are available. ON ( 1 ) ON SW1 OFF ( 0 ) 1 2 3 4 5 6 7 8 ( 2 ) Starting Quarter ( 2 bit setting ) Three types of setting ＳＷ１ ＮＯ． 1 234
