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ADJUSTABLE SPEED DRIVE NETWORK INTERFACE
ICC
INDUSTRIAL CONTROL COMMUNICATIONS, INC. INDUSTRIAL CONTROL COMMUNICATIONS, INC. INDUSTRIAL CONTROL COMMUNICATIONS, INC. INDUSTRIAL CONTROL COMMUNICATIONS, INC.
ETH-100
ETHERNET COMMUNICATIONS INTERFACE
FOR THE TOSHIBA 7-SERIES AND 9-SERIES
ADJUSTABLE SPEED DRIVES
April 2002
ICC #10449-1.100-000
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Introduction Thank you for purchasing the ICC, Inc. ETH-100 Ethernet Communications Interface for the Toshiba 7-Series and 9-Series Adjustable Speed Drives. Before using the ETH-100 interface, please familiarize yourself with the product and be sure to thoroughly read the instructions and precautions contained in this manual. In addition, please make sure that this instruction manual is delivered to the end user of the drive units with which the ETH-100 interface is connected, and ke
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ETH-100 Ethernet Interface User's Manual Part Number 10449-1.100-000 Printed in U.S.A. ©2001-2002 Industrial Control Communications, Inc. All rights reserved Industrial Control Communications, Inc. reserves the right to make changes and improvements to its products without providing notice. Notice to Users INDUSTRIAL CONTROL COMMUNICATIONS, INC.S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE-SUPPORT DEVICES OR SYSTEMS. Life-support devices o
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Usage Precautions Operating Environment • Please use the ETH-100 only when the ambient temperature of the environment into which the ETH-100 is installed is within the following specified temperature limits: Operation: -10 ∼ +50°C (+14 ∼ +122°F) Storage: -40 ∼ +85°C (-40 ∼ +185°F) • Avoid installation locations that may be subjected to large shocks or vibrations. • Avoid installation locations that may be subjected to rapid changes in temperature or humidity. Installation • • • •
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TABLE OF CONTENTS 1. Mechanical Diagrams........................................................................... 6 1.1 Enclosure.........................................................................................................6 1.2 Mounting Clip ...................................................................................................7 1.3 External Interface.............................................................................................8 2. Feature Summary
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10.4 Register Remap Function ...........................................................................29 10.5 ASD Scan Registers ...................................................................................30 10.6 Modbus Programmable Pointer Registers ..................................................30 10.7 Register Access Notes ...............................................................................31 10.8 Performance Tips ..................................................
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1. Mechanical Diagrams 1.1 Enclosure (All units are in inches) 6
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1.2 Mounting Clip (All units are in inches) 7
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1.3 External Interface MMI port Network Link/Act LEDs Module Status / Network Status LEDs ASD Channel A ASD Channel B ASD Channel C Configuration DIP switches Ethernet Network SHIELD grounding terminal (refer to Section 4). Note that for clarity the above diagram shows the ETH-100 unit removed from its case. However, it is not necessary to remove the unit from its case in order to install or configure the ETH-100. 8
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2. Feature Summary The ETH-100 interface provides a wide array of network data access and drive control features. Combined with the flexible configuration and standard 10BaseT Ethernet/Internet connectivity, this allows powerful networked control and monitoring systems to be designed. This in turn provides easy and direct data transfer capabilities to PLCs, PC-based control systems and a wide array of manufacturing/ERP and plant control software packages. Network IEEE 802.3 10B
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Drive AutoScan Algorithm Connections to the drives are automatically established and continuously monitored. No drive configuration needs to be performed to connect the ETH-100 to the drives. Just plug it in its that simple. User-Configurable Scan Registers In order to provide faster access to internal drive data, the user has the ability to program up to 8 ASD registers per channel to be locally mirrored within the ETH-100. This greatly increases the speed with which acces
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Field-Upgradeable As new firmware becomes available, the ETH-100 unit can be upgraded in the field by the end-user. Refer to section 12 for more information. Versatile 3-Way DIN-Rail Mounting System The units enclosure is provided with a mounting clip attached to the rear of the unit. This clip allows the unit to be mounted 3 different ways: • For DIN rail mounting, snap the mounting clip onto a standard DIN rail, and then snap the unit enclosure onto the clips retaining tabs.
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3. Installing The Interface The ETH-100 connects to each drive via the drives common serial (logic level) communication port, typically located on either the main drive control board (G7), on the front of the drive enclosure under a small snap-on cover (A7, S9), or on the right- hand side of the drive enclosure under a small snap-on cover (S7). Although no drive parameters need to be configured in order to use the ETH-100, it is advantageous to check that the drives common serial commu
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If the EOI is already connected via the RS485/RS232 channel, then no change is required. 6. Connect the drives common serial communication port (CNU2) to one of the channels (A, B or C) of the ETH-100 with the communication cable (communication cable is not included with the interface kit). When choosing cables for this connection, standard 24 AWG category 5 (CAT5) unshielded twisted-pair (UTP) 8-conductor cables found in Ethernet networks in most office environments can be used. The
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4. Remove the drives common serial communication port cover (refer to the appropriate drive manual for instructions how to do this). Do not discard this cover, as it should be reinstalled to minimize contamination of the ports electrical contacts if the interface is ever disconnected from the drive. 5. Connect the drives common serial communication port to one of the channels (A, B or C) of the ETH-100 with the communication cable (communication cable is not included with the interfa
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4. Grounding Grounding is of particular importance for reliable, stable operation. Communication system characteristics may vary from system to system, depending on the system environment and grounding method used. The ETH-100 interface is provided with a GND screw terminal on the bottom of the unit. This GND terminal constitutes an effective chassis ground, and is directly connected to the metallic housing of the shielded RJ45 Ethernet network connector and to the appropriate l
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5. Environmental Specifications Item Specification Indoors, less than 1000m above sea level, do not Operating Environment expose to direct sunlight or corrosive / explosive gasses Operating Temperature -10 ∼ +50°C (+14 ∼ +122°F) Storage Temperature -40 ∼ +85°C (-40 ∼ +185°F) Relative Humidity 20% ∼ 90% (without condensation) 2 Vibration 5.9m/s {0.6G} or less (10 ∼ 55Hz) Grounding Selectable split ground planes Cooling Method Self-cooled 16
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6. Maintenance And Inspection Preventive maintenance and inspection is required to maintain the ETH-100 Ethernet interface in its optimal condition, and to ensure a long operational lifetime. Depending on usage and operating conditions, perform a periodic inspection once every three to six months. Before starting inspections, always turn off all power supplies to connected drives, and wait at least five minutes after each drives CHARGE lamp has gone out. DANGER! Do not touch an
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7. Storage And Warranty 7.1 Storage Observe the following points when the ETH-100 interface is not used immediately after purchase or when it is not used for an extended period of time. • Avoid storing the unit in places that are hot or humid, or that contain large quantities of dust or metallic dust. Store the unit in a well-ventilated location. • When not using the unit for an extended period of time, apply power at least once every two years and confirm that it still functions prope
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8. Console Configuration The ETH-100 typically requires configuration prior to communicating on an Ethernet network. Configuration is achieved via a text-based console interface, accessible over an RS232 serial channel and a telnet interface. The following are the factory- set values of the most important Ethernet parameters: IP Address ................ 10.0.0.101 Netmask ................... 255.255.255.0 Default Gateway ....... 10.0.0.2 If these parameters do not match with your
