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POWDER COATING SYSTEM
42802
SET uP AND OPERATING INSTRuCTIONS
®
Distributed exclusively by Harbor Freight Tools .
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANuAl.
© ®
Copyright 2000 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without
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3. Keep children away. Children must SPECIFICATIONS never be allowed in the work area. Power Consumption 120 V~, 60 Hz Do not let them handle machines, Air Supply 20 to 40 PSI, dry air tools, or extension cords. Air Inlet 1/4 inch NPT thread Power Cord 16 AWG 4. Store idle equipment. When not in use, tools must be stored in a dry Note: Performance of this tool may vary location to inhibit rust. Always lock depending on variations in local line up tools and keep out of reach of volta
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10. Maintain tools with care. Keep 16. Replacement parts and acces- tools sharp and clean for better and sories. When servicing, use only safer performance. Follow instruc- identical replacement parts. Use of tions for lubricating and changing any other parts will void the warranty. accessories. Inspect tool cords peri- Only use accessories intended for odically and, if damaged, have them use with this tool. Approved accesso- repaired by an authorized technician. ries are available from Ha
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product, but must be supplied by the unpacking operator. When unpacking, check to make sure the following parts are included (Refer to Additional Safety Warnings for the Parts List and Assembly Drawing at the Powder Coating System the end of this manual): 1. The powder dust is flammable - Spray Gun, - Foot Switch, when floating in the air. - Transformer, - In-line Filters, - Ventilate the area well. - two Powder Cups - Ground Clip Cable - Verify that there are no flames or ignition sou
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MAIN COMPONENTS Control Box (1) Ground Clip (10) Scatter Tip (12) Pedal Switch (11) Regulating Screw (14) Disposable Moisture Separator (8) Connect Air Hose 8. Setup a dedicated electric oven (with PREPARATION adequate ventilation) for curing the 1. Setup an air supply with an air pres- coated objects with a temperature sure regulator and moisture trap (do capability from 300 to 500° F. not use an inline air oiler). The air WARNING: Never use a gas oven, the compressor must provide an air
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Power Switch (17) Power Cup (4) Indicator light (15) Scatter Tip (12) Running Indicator Ground light (16) Clip (10) Connection Regulating Screw (14) line Cord Trigger (7) Pressure Reducer Valve (18) Spray Gun (2) Pedal Switch Connection Connection (11) 3. Unscrew the Cup (4) from the Spray Gun (2) and fill with up to two inches 6. Turn ON the Power Switch (17) of the of coating powder (not supplied). Control Box (1). - Turn the Cup upside down and 7. Turn ON the compressor and adjust
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- When completed, the object should 15. When cured, turn the oven OFF and be completely coated with a dull, open the oven door slightly to allow opaque coat of powder. the object to cool gradually before removing. 10. When finished spraying: When the object is cooled too rapidly, - remove your foot from the Pedal a dull finish may result. Switch (11), - press the Control Box Power Switch Process Tips (17) to the OFF position, - unplug the Control Box power cord 1. To remove an orange
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WARNING: Powder clouds/mist are MAINTENANCE explosive. Before cleaning, remove 1. Wear disposable vinyl gloves. any possible ignition source in the area . 2. Unplug the Control Box line cord from the electrical outlet. 6. Using compressed air, blow out the Cup and all other parts that have col- 3. Discharge the Conducting Pole (9) to lected powder. the Ground Clip (10). 7. Uncontaminated powder residue can 4. Disconnect the air hose from the be stored and reused. Spray Gun. 8. Store powd
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ASSEMBl Y DRAWING PlEASE READ THE FOllOWING CAREFull Y THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACE
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lIMITED 90 DAY WARRANTY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this prod- uct is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installat