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Installation & User Manual
Ed 19UK
June 2013
MAS2600
Tank Contents Transmitter
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Installation & User Manual Ed 19UK June 2013 Table of contents Description and Operation ............................................................................................. 3 MAS2600 Tank Contents Transmitter ..............................................................................................3 Application .........................................................................................................................................3 Intrinsically Safe
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Installation & User Manual June 2013 Ed 19UK Description and Operation MAS2600 Tank Contents Transmitter The MAS2600 is a 2-wire 4-20 mA level • Differential version: For measuring of transmitter consisting of a transducer and an both pressure and vacuum measuring. amplifier interconnected by a 6-core vented cable. The amplifier is housed in a sea water resistant polyester casing (IP56). Transducer: The transducer is a pressure sensitive silicon Application mi
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Installation & User Manual Ed 19UK June 2013 Technical Specifications Output Current: 4-20 mA DC, loop powered 2-wire system. Transducer Ranges: Current Limiting: Gauge: 0-3.5 / 0-7 / 0-16 / 0-35 m H O. 2 Max: 25 mA Absolute: 0-20.394 / 0-35.690 m H O. 2 Sensor Materials: Programmable Measuring Ranges: Housing: Titanium Grade 2 Each transducer range is programmable in 8 Diaphragm: Titanium Grade 4 steps. Operating Temperature Ranges: Accuracy: Transdu
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Installation & User Manual June 2013 Ed 19UK MAS2600 Ordering Information Type A absolute transducer G gauge transducer H high temperature gauge transducer Transducer Ranges 1 3,5 mH O gauge or high temp. 2 2 7,0 mH O gauge or high temp. 2 3 16,0 mH O gauge or high temp. 2 4 35,0 mH O gauge or 0,8 – 3,5 bar absolute 2 7 0,8 – 2,0 bar absolute Temperature Sensor 0 without 1 Built-in Pt100 (Not available for IS installations ) Cable Max. 300 meters –
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Installation & User Manual Ed 19UK June 2013 Type MAS2600-XXX-XX-X/XX A: Absolute Transducer. The absolute transducer has no breather pipe, because it refers to absolute vacuum. An atmospheric pressure sensor is used to compensate for the atmospheric pressure. The absolute transducer is especially suitable for open deck applications, where the amplifier box may be exposed to flooding. G: Gauge Transducer. The gauge transducer is fitted with a breather pipe at the back of the di
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Installation & User Manual June 2013 Ed 19UK Absolute Transmitter: The MAS2600 Absolute Transmitter is available in two ranges. The output signals are calibrated as follows: Transducer type 4 : 0.8 - 3.5 bar abs Transducer type 7 : 0.8 - 2.0 bar abs Selecting the Measuring Range: When selecting the measuring range it is important to consider the tank height, vent pipe height, the tank type and the specific gravity (SG) of the tank contents. The transducer measures
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Installation & User Manual Ed 19UK June 2013 Absolute Transducers: The Absolute Transmitter is typically used if the amplifier is exposed to water, e.g. on open deck. The Absolute Transmitter is available in 2 ranges: 0-20 and 0-35 mH O. In practice this means 10 2 mH O less than the nominal range because of the atmospheric pressure which must be taken into 2 consideration when choosing the transducer. A transducer with an effective range larger than the tank height should
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Installation & User Manual June 2013 Ed 19UK Draft: Vent pipe min. 1” MAS2600 amplifier box 2600 SERIES 4-20 mA TWO WIRE TRANSMITTER x a 2600 EEX i CT5 S/N: CERTIFICATE REF.: 90-C.95948Tamb.: -40 to +85 °C Lint = 20 uH Cint = 10 nF Umax = 33 V I 45 m K= < A MARINE AUTOMATION DENMARK Weather deck Min. draft Sensor pos. above Ships hull Class approved Sea valve Ships hull Transducer measuring range > max. draft minus sensor position.
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Installation & User Manual Ed 19UK June 2013 Brackets for Internal Mounting - drawing no. G022P010: 2600 SERIES 4-20 mA TWO WIRE TRANSMITTER x a 2600 EEX i CT5 S/N: CERTIFICATE REF.: 90-C.95948Tamb.: -40 to +85 °C Lint = 20 uH Cint = 10 nF Umax = 33 V I K = < 45 mA MARINE AUTOMATION DENMARK Tank top Bulkhead 125.0 45.0 160.0 Tank bottom The brackets are U-shaped and manufactured of 2 mm SS 316L plated steel. Diameter of mounting holes: 11.5 mm. The transducer is secured by m
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Installation & User Manual June 2013 Ed 19UK 1” Pipe End Mounting - drawing no. G022P015: 2600 SERIES 4-20 mA TWO WIRE TRANSMITTER x 2600 EEX ia CT5 S/N: CERTIFICATE REF.: 90-C.95948Tamb.: -40 to +85 °C Lint = 20 uH Cint = 10 nF Umax = 33 V I 45 K= < mA MARINE AUTOMATION DENMARK 80,0 55,0 24.0 25,0 Tank top Bulkhead Tank bottom The thread collar and the nut are manufactured of SS 316L steel. The gaskets are made of nitrile rubber. Note: Max torque
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Installation & User Manual Ed 19UK June 2013 Flexible rubber tube mounting 80 ºC - drawing no. G022P001: 2600 SERIES 4-20 mA TWO WIRE TRANSMITTER x EEX ia CT5 S/N: 2600 CERTIFICATE REF.: 90-C.95948Tamb.: -40 to +85 °C Lint = 20 uH Cint = 10 nF Umax = 33 V I K < = 45 mA MARINE AUTOMATION DENMARK Tank top H Bulkhead Tank bottom A top flange made of SS 316L connected to rubber tube by a tightening clip using a special tool. The opposite hose end covers the tran
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Installation & User Manual June 2013 Ed 19UK DN25 flange with 1” ball valve – drawing no. G022P019: 2600 SERIES 4-20 mA TWO WIRE TRANSMITTER x a 2600 EEX i CT5 S/N: CERTIFICATE REF.: 90-C.95948Tamb.: -40 to +85 °C Lint = 20 uH Cint = 10 nF Umax = 33 V I K < = 45 mA MARINE AUTOMATION DENMARK Tank top Bulkhead Tank bottom Flange, valve and nut are manufactured of SS 316L steel. The gaskets are made of nitrile rubber. Note: Max torque 20 Nm (slightly
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Installation & User Manual Ed 19UK June 2013 Amplifier Box MAS2600-XXX-XX-X/XX The MAS2600 amplifier box is manufactured in polyester, which has the strength and stability of aluminium, insulation and resistance properties of plastics. Colour code RAL 7000. The amplifier box is protected to the level of IP 56 and must be mounted outside the tank, e.g. in the engine room or other dry areas. The amplifier box is available with a PG9 hole for silicone gel filling to protect t
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Installation & User Manual June 2013 Ed 19UK Amplifier PCB MAS2600-XXX-XX-X/XX The PCB is available in different types for the different transducers, with or without terminals for Pt100 temperature sensor. 0: Without amplifier PCB. P or S: Programmable output range. The amplifier can be calibrated to 4-20 mA output in whatever range wanted within the transducer range. Calibration is made by means of dip switches and potentiometers. D or M: Differential output range. The
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Installation & User Manual Ed 19UK June 2013 Handling The MAS2600 transducer is a highly sensitive electronic piece of equipment and proper handling is most important. To avoid damaging the transducers: • NEVER lift by the cable if transducer is mounted with fittings. • NEVER remove the protection cap in front of the diaphragm before installation. • NEVER knock the transducer. • NEVER apply pressure to the diaphragm in any way whatsoever, whether using fingers, tools
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Installation & User Manual June 2013 Ed 19UK Installation Prior to installation please check that: • the serial numbers on the transducer, amplifier and lid of amplifier box agree. The serial numbers are to be found on the inside of the lid of the amplifier box on the bottom line - amplifier S/N and transducer S/N on the range label. • the transducer is fitted in the correct tank. • the transducer is correctly connected to the amplifier. NOTE: The white and brown wires i
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Installation & User Manual Ed 19UK June 2013 If the amplifier box is installed in an area with over pressure or negative pressure in relation to the atmospheric pressure in the tank, the breather tube must be directed to an area with atmospheric pressure equalling the pressure inside the tank. This applies to gauge transmitters only. For absolute transmitters this has no affect, due to the reference to absolute vacuum and not atmospheric pressure. This is also the reason why no breath
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Installation & User Manual June 2013 Ed 19UK Intrinsically Safe Installation The MAS2600 is designed for use in an approved intrinsically safe installation. The amplifier is fitted with a label describing the IS category: S/N: XXXXXX-YYYY DEMKO 11 ATEX 146506X IECEx ULD 10.0013X Ui: 29V Ii: 93 mA Li: 20µH Ci: 60 nF Pi: 0.68 W II 2(1) G Ex ia IIC T4 Tamb.: -20 to +80 °C Damcos A/S, Aaderupvej 41,DK-4700, Naestved Where S/N : serial number – production y
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Installation & User Manual Ed 19UK June 2013 Before installing intrinsically safe units within an approved installation, it is essential to ensure that there are no deviations from the conditions of the order or the requirements of the approved block schematic diagram and the following related instructions: 1. No circuits other than those shown on the drawing are permitted. There must be no interconnection to any other circuits. 2. The intrinsically safe cabling must not be conne