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Owner’s Instruction Manual
Trailercycles
piccolo
kazoo
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Table of Contents 1. Box Contents and Required Tools 2. Burley Trailercycle Guide 3. Trailercycle Assembly 4. Trailercycle Rack Installation 5. Hitching the Trailercycle to Your Bicycle 6. Before You Ride 7. Safety Guidelines 8. Maintaining Your Burley 9. Warranty Important Before using your trailercycle, please familiarize yourself with this Burley manual. For questions and additional information, please contact your authorized Burley dealer or visit www.burley.com
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Box Contents: 1 trailercycle frame, 1 towbar with hitch, 1 trailercycle rack, 1 handlebar, 1 flag, 1 parts bag Required Tools (not included): 4mm & 5mm hex keys, 10mm & 15mm wrenches 1.
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4 3 2 1 5 Burley Trailercycle Guide: 1. Trailercycle Frame 2. Frame Coupling 3. Towbar 4. Hitch 5. Trailercycle Rack 2.
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1 Detent engaged in frame hole Trailercycle Assembly: 1. Insert tow bar into frame coupling and align so that detent engages in detent hole on frame as shown above. Progressively tighten clamp bolts, alternating between bolts every 1-2 N·m until both bolts are at 6-8 N·m (4-6 ft-lb). 2. Mount pedals (stamped R for right and L for left) to the corresponding crank arm and tighten. Left pedal uses left hand threads (counter-clockwise to tighten). 3. Remove stem face plate, place handlebar in
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2 4 3 1 Trailercycle Rack Installation: 1. Attach bottom of rack to holes in bicycle dropouts using washers and socket head bolts provided. 2. Position top of rack parallel to the ground. WARNING: RACK MUST BE LEVEL. WHEN PULLING A TRAILERCYCLE, A NON-LEVEL RACK CAN ADVERSELY AFFECT BICYCLE HANDLING, RESULTING IN AN ACCIDENT OR SERIOUS INJURY. 3. Attach rack stays to rack and bicycle with provided washers and socket head bolts or use band clamps to attach rack stays to seat stays. 4. If
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4 5 1 2 3 Hitching the Trailercycle to Your Bicycle: 1. Slide lever to retract safety pins. 2. Set hitch on rack as shown. 3. Ensure that lever rotates back to fully engage pins. 4. Push knob down to engage hitch bolt. 5. Fully tighten hitch bolt. IMPORTANT: KNOB MUST BE TIGHTENED AND SAFETY PINS ENGAGED BEFORE USE. DO NOT USE YOUR TRAILERCYCLE IF YOU ARE UNABLE TO SECURELY TIGHTEN KNOB OR GET FULL ENGAGEMENT OF THE SAFETY PINS. 5.
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Before You Ride: Check before each use: • Child weighs less than 85 lbs (32kg). • Adult lead cyclist weighs at least twice as much as child. • Trailercycle rack is securely attached to bicycle. • Trailercycle frame coupling bolts are fully tightened. • Hitch pivots, knob, and safety pins are securely assembled. • Hitch is tightly attached to rack and safety pins are fully engaged. • Handlebars, seat, and wheel are secured. • Trailercycle tire is inflated to recommended pressure on tire sidewall.
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Safety Guidelines: • Trailercycle shall only be pulled by a responsible adult. • Burley trailercycles are designed for children ages 4-10 with sufficient coordination to pedal and adequate strength to hold on to the handlebars tightly. If your child is physically or mentally impaired, consult your physician as to whether your child can safely ride. • Both riders must wear helmets. • Adjust the seat and handlebar to the correct heights for each rider. Ensure that the minimum insertion mark,
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Maintaining Your Burley: • Inspect chain, chainring and rear cog(s); replace if worn. • Clean and lubricate pivot points on derailleur (Piccolo only), wipe excess lubricant to prevent dirt buildup. • Inspect derailleur cable for fraying and replace as necessary (Piccolo only). • Adjust shifting as necessary (Piccolo only). • Ensure that chain is not loose (Kazoo only); tighten chain by moving hub back if needed. • Check wheel for trueness; inspect for cracks at spoke hole or sidewall. Retr
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Burley Limited Warranty: Burley Trailercycles are warranted from date of purchase against defects in materials and workmanship as follows: hitch and rack for one year, and frame for five years. Your original dated sales or delivery receipt showing the date of purchase is your proof of purchase. If a defect in materials or workmanship is discovered during the Limited Warranty period, we will, at our sole option, repair or replace your product at no cost to you. This warranty is only valid in
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Burley Design 1500 Westec Drive Eugene, OR 97402 USA P. 541.687.1644 800.423.8445 F. 541.687.0436 burley@burley.com Burley.com Copyright ©2011 by Burley Design LLC “Burl ey” is a registered trademark of Burley Design LLC “Pic colo” and “Kazoo” are trademarks of Burley Design LLC Rev 08/11 Trailercycle Manual 2011 Rev 0
