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Parts Manual for
TM
MID MOUNT Z-RIDER
ZERO TURNING HYDRO DRIVE
SERIES 0,1,2
POWER UNIT MODELS
ZM2200K
ZM2500KH
ZMT2500KH
MZM2200KH
MZM2300KH
ZM2501KH
MZM2301KH
ZM2502KH
MOWER UNIT MODELS
ZM5200M ZM6100M
ZM5201M ZM6101M
ZM5202M ZM6102M
Model ZM2200K shown
COPYRIGHT © 2002
SNAPPER INC.
ALL RIGHTS RESERVED
(Rev. 6, 09/25/02) MANUAL No. 06110
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CONTENTS DESCRIPTION PAGE DRIVE TIRE/WHEEL ASSEMBLY ...............................................................................................3 ENGINE SUB-ASSEMBLY.......................................................................................................4, 5 FUEL TANK ASSEMBLY .........................................................................................................6, 7 TANDEM HYDRO TRANSAXLE ASS’Y (Models ZM2200K, ZM2500KH) ..............................8,
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DRIVE TIRE/WHEEL ASSEMBLY 1 ASSEMBLY 2, 2A, 2B 8, 8A 3, 3A 6 9 7 L. H. TRANSAXLE ASSEMBLY (See Pages 8 thru 11) 4 5 ITEM PART NO. DESCRIPTION 1 5-4526 ASSEMBLY, Rear Tire & Rim (Includes Item 2, 3 & 4) -- 5-7706 ASSEMBLY, Rear Tire & Rim (Left Hand) (Model MZM2200KH Only) (Includes Item 2A, 3A & 4) -- 5-7707 ASSEMBLY, Rear Tire & Rim (Right Hand) (Model MZM2200KH Only) (Includes Item 2A, 3A & 4)
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ENGINE SUB-ASSEMBLY 12A 24 13 23 26 11 12B 10A 10B 9A 20 17 9B 19 8 8 21B 22 21A 3 16 15 14A 14B 17 2 18 4 1 25 6 5 7 MANUAL No. 06110 MID MOUNT Z-RIDER 4
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ENGINE SUB-ASSEMBLY ITEM PART NO. DESCRIPTION 1 ** ENGINE, 22HP (Kohler No. CH22S PS-66536) -- ** ENGINE, 23HP (Kohler No. CH23S PS-76536) -- ** ENGINE, 25HP (Kohler No. CH25S PS-68577) 2 3-5638 J-CLIP, 3/8” Cushioned (2) 3 9-1523 SCREW, 5/16-18 x 5/8” Hex Washer Self Tap (2) 4 9-1299 NUT, 3/8-16 Nyloc (4) 5 9-1553 SCREW, 3/8-16 x 1-3/4” Hex Head Cap, Grade 5 (4) 6 2-2486 OIL DRAIN, Short 7 2-7972 ASSEMBLY, Oil Valve 8 9-1838 SCREW, M6 x 1 x 6mm Hex
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FUEL TANK ASSEMBLY 1 16 11 15 18 11 1 11 19 11 9 14 11 2A 3 4 11 17 7 13 5 11 5 3 8 7 12 10 1 4 5 19 6 20 & 21 20 18 18 2B 21 MANUAL No. 06110 MID MOUNT Z-RIDER 6
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FUEL TANK ASSEMBLY ITEM PART NO. DESCRIPTION 1 2-8903 CAP, 3-1/2” Fuel (2) 2A 5-4430 FUEL TANK, Main (Includes Item 1 - Fuel Cap) 2B 5-7705 FUEL TANK, Main (Includes Item 1 - Fuel Cap) (MZM2200KH Models Only) (Includes Fuel Gauge) 3 2-6746 TRIM, 2 Inch (3) 4 9-1508 BOLT, 5/16-18 x 3/4” Short Neck Carriage Grade 5 (2) 5 2-3295 U-NUT, 1/4-20 Locking (4) 6 9-1523 SCREW, 5/16-18 x 5/8” Hex Washer Self Tapping (2) 7 9-1298 NUT, 5/16-18 Hex Nylon Insert (2) 8 4-2886 BRAC
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TANDEM HYDRO TRANSAXLE ASSEMBLY (Models ZM2200K, ZM2500KH) NOTE: 36 HYDRO TRANSAXLE MAINTENANCE 34 SHOULD ONLY BE PERFORMED BY AN AUTHORISED SNAPPER DEALER. 35 33 28 29 37 28 29 30 31 26 25 29 1 27 26 28 25 29 32 28 24 19 2 3 20 18 17 21 4 22 6 7 5 16 23 9 15 10 8 4 11 5 10 12 14 6 PULLEY MOUNTING DETAIL FOR R. H. 13 10 9 HYDRO MODULE 11
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TANDEM HYDRO TRANSAXLE ASSEMBLY (Models ZM2200K, ZM2500KH) ITEM PART NO. DESCRIPTION 1 5-4437 ASSEMBLY, Transaxle 771B (L.H.) Side (shown) -- 5-4436 ASSEMBLY, Transaxle 771A (R.H.) Side 2 9-1514 WASHER, 13/32 I.D. x 13/16 O.D. Flat (4) 3 9-1299 NUT, 3/8-16, Hex Nyloc (4) 4 1-0935 WASHER, 3/4 I.D. x 1-1/8” O.D. Flat (7) 5 9-0201 SET SCREW, 5/16-18 x 5/16” Hex Recess (4) 6 4-4754 PULLEY, Transmission 4.95” Diameter (2) 7 3-5923 SPACER/ADAPTER, Fan 8 9-1787 SCREW, 1/4-20 x
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TANDEM HYDRO TRANSAXLE ASSEMBLY (All Models Except ZM2200K, ZM2500KH) NOTE: HYDRO TRANSAXLE MAINTENANCE SHOULD ONLY BE PERFORMED BY AN AUTHORISED SNAPPER DEALER. 10 11 7 28 12 29 28 4 29 30 26 25 27 31 29 1 26 28 25 29 32 28 19 2 3 20 18 24 17 21 9 22 8 5 16 23 15 11 10 8 5 6 14 PULLEY MOUNTING DETAIL FOR R. H. HYDRO MODULE 13
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TANDEM HYDRO TRANSAXLE ASSEMBLY (All Models Except ZM2200K, ZM2500KH) ITEM PART NO. DESCRIPTION 1 5-4437 ASS’Y, Eaton Transaxle 771B (L.H.) Side (shown) -- 5-9154 ASS’Y, Eaton Transaxle 771-090 (L.H.) (w/needle bearings) -- 5-4436 ASS’Y, Eaton Transaxle 771A (R.H.) Side -- 5-9153 ASS’Y, Eaton Transaxle 771-089 (R.H.) Side (w/needle bearings) 2 9-1514 WASHER, 13/32 I.D. x 13/16 O.D. Flat (4) 3 9-1299 NUT, 3/8-16, Hex Nyloc (4) 4 7-2017 SPACER, Eaton Transaxle (8) 5 9-1995 S
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FOOTREST ASSEMBLY 1A 2 12 3 13 4 6 9 14 5 10 7 11 12 6 8 MANUAL No. 06110 MID MOUNT Z RIDER 12
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FOOTREST ASSEMBLY 1B ITEM PART NO. DESCRIPTION 1A 4-6727 BRACKET, Floor Pan 1B 5-8362 WELDMENT, Floor Pan (Model ZMT2500KH only!) 2 4-3843 PAD Left Hand Friction 3 9-1318 SCREW, 5/16-18 x 3/4” Hex Head Cap 4 9-1296 WASHER, 11/32” Flat Lock 5 4-3795 BRACKET, Left Hand Footrest 6 9-1298 NUT, 5/16-18 Hex Nylon Insert (2) 7 4-3800 BRACE, Left Hand Footrest 8 4-6730 BRACKET, Footrest 9 4-4867 PAD, Floor Pan Trim (2) 10 9-1508 BOLT
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HYDRO RESERVOIR ASSEMBLY (left hand) 6 7 8 3 9 4 2 3 3 5 3 VIEWED FROM UNDERNEATH 1 ASSEMBLY 10 ITEM PART NO. DESCRIPTION 1 5-4103 RESERVOIR, L. H. Hydro (includes cap, item 2) 2 3-5512 CAP, Reservoir 3 1-6130 CLAMP, for 13/16” Hose (8) 4 3-5514 HOSE, Rubber 5/8 I. D. x 13-1/2” long 5 4-4788 HOSE, Rubber 5/8” I. D. x 20” long 6 4-4790 BRACKET, Tank L. H. 7 9-1508 BOLT, 5/16-18 x 3/4”
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HYDRO RESERVOIR ASSEMBLY (right hand) 15 14 16 3 2 3 12 3 13 VIEWED FROM 11 ASSEMBLY UNDERNEATH 3 ITEM PART NO. DESCRIPTION 11 5-4521 RESERVOIR, (R.H.) Hydro (Includes cap, item 2) 12 4-4789 HOSE, Rubber 5/8” I.D. 32” Long 13 4-4787 HOSE, Rubber 5/8” I.D. 12” Long 14 4-4791 BRACKET, Tank, (Right Hand) 15 9-1523 SCREW, 5/16-18 x 5/8” Hex Washer Self-Tap 16 7-7345 PAD, Gas Tank (2)
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UPPER CHASSIS AND SEAT LATCH ASSEMBLY 7 6 2 3 1 5 4 8 9 10 ITEM PART NO. DESCRIPTION 1 4-2946 UPPER CHASSIS (Models MZM2200K, ZM2501KH, ZM2502KH) -- 7-1940 UPPER CHASSIS (Models ZMT2500KH & ZMT2501KH) (not shown) 2 9-1298 NUT, 5/16-18 Hex Nyloc 3 3-5993 LATCH, Seat Support -- 7-2106 LATCH, Seat Support (MZM2300K, ZMT2500KH, ZM2501KH ZM2502KH) 4 9-1800 BOLT, 5/16-18 Shoulder, Hex He
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CASTER WHEEL ASSEMBLY 1 2 3 4 5 6 5 7 8 14 10 9 11 13 11 12 ITEM PART NO. DESCRIPTION 1 9-0361 SCREW, 5/16-18 x 5/8” Hex Flange Self Tap 2 3-6578 CAP, Caster Shaft 3 1-0965 RING, 1-3/16” External Retaining 4 9-1795 WASHER, 1-1/4” Flat 5 3-5602 BEARING, 30mm x 62mm (2) 6 4-2590 WELDMENT, Caster Support -- 5-8760 WELDMENT, Caster Support (5 degree) (used on model ZMT2500KH only) 7
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LOWER CHASSIS/CASTER WHEEL ASSEMBLY 2 1 18 ** * 3 12B 19 4 19 18 18 18 19 21 21 18 18 4 6 1 20A 20B 2 3 3 13 2 4 5 1 7 **NOTE: This wheel assembly contains all items from page 17 except for items 8 5 and 6. 5 9 12A 10 13 8 15 16 11 9 10 10 *NOTE: Front axle assembly 25 (5-4602) contains one item 10 12B as well as six items 24 18 and three items 1
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LOWER CHASSIS/CASTER WHEEL ASSEMBLY ITEM PART NO. DESCRIPTION 1 9-0361 SCREW, 5/16-18 x 5/8” Hex Flange Self Tap 2 3-6578 CAP, Caster Shaft 3 1-0965 RING, 1-3/16” External Retaining 4 9-1795 WASHER, 1-1/4” I.D. x 1-7/8” O.D. Flat (2) 5 3-5602 BEARING, 30 mm x 62 mm (2) 6 5-4507 CASTER WHEEL (2) (see page 17) 7 9-1888 BOLT, 3/8-16 x 4”, Carriage Short Neck Grade 5 (8) 8 4-2928 TUBE, 3/4” x 5/32” x 2-45/64” (12) 9 9-1514 WASHER, 13/32” Flat (12) 10 9-1299 NU
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JOYSTICK CONTROL ASSEMBLY (All Models except ZMT2500KH) 18 7 6 5 4 3 2 9 10 1 12 11 29 17 13 14 8 10 15 8 22 21 23 16 8 9 5 24 23 14 22 4 3 17 20 1 19 22 4 23 18 9 25 26 27 28 17 17 MANUAL No. 06110 MID MOUNT Z-RIDER 20
