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Troubleshooting, Adjustment & Service TROUBLESHOOTING THE MOWER DECK PROBLEM CAUSE REMEDY Mower drive belt slips 1. Clutch is out of adjustment. 1. See PTO CLutch Adjustment Section. or fails to drive. 2. Pulleys or belt greasy or oily. 2. Clean as required. 3. Idler pulley spring broken or not 3. Repair or replace as needed. properly attached. 4. Belt stretched or worn. 4. Replace drive belt. 5. Mower drive belt broken. 5. Replace drive belt. Mower cut is uneven. 1. Mower not leveled properly.
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OPERATOR’S
MANUAL
Hydro Cut Series
13HP Walk-Behind Mower
Mfg. No. Description
1694562 Hydro Cut 1332, 13HP 32” Cut Walk-Behind Mower (CE)
5901182 HC32KAV13ECE, 13HP 32” Cut Walk-Behind Mower (CE)(2006)
Form No. 1726645
Revision 03
Rev.Date 12/2005
TP 100-4024-03-HC-S
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Table of Contents Safety Rules & Information ................................2 Regular Maintenance ........................................13 Maintenance Schedule .........................................13 Identification Numbers .......................................5 Checking Tire Pressure.........................................13 Safety Decals & Icons.........................................6 Checking/Adding Fuel...........................................14 Features & Controls..............
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Safety Rules & Information Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. trouble. GENERAL OPERATION 17. Always wear eye protection when operating machine. 1. Read,
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Safety Rules and Information SLOPE OPERATION WARNING Slopes are a major factor related to loss-of-control and tip- Never operate on slopes greater than 17.6 percent over accidents, which can result in severe injury or death. (10°) which is a rise of 3-1/2 feet (106 cm) Operation on all slopes requires extra caution. If you vertically in 20 feet (607 cm) horizontally. cannot back up the slope or if you feel uneasy on it, do not Select slow ground speed before driving onto operate on it. slope. Us
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Safety Rules & Information 11. Do not remove the fuel filter when the engine is hot SERVICE AND MAINTENANCE as spilled gasoline may ignite. Do not spread fuel To avoid personal injury or property damage, use line clamps further than necessary. Ensure clamps extreme care in handling gasoline. Gasoline is grip hoses firmly over the filter after installation. extremely flammable and the vapors are explosive. 12. Do not use gasoline containing METHANOL, gasohol containing more than 10% ETHANOL, gaso
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S SA AM MP PL LE E Identification Numbers Identification Numbers Mfg. No.: 169XXXX Serial No.: XXXXX dB(A) XXXX kW: XX Engine RPM XXXX LpA: XXX dB(A) Vibration @ Wheel: XXX m/s² Vibration @ Seat: XXX m/s² Simplicity Mfg. Inc. Port Washington, WI USA 53074-0997 XXXXXXX ID Tag When contacting your authorized dealer for replacement parts, service, or information you MUST have these numbers. PRODUCT REFERENCE DATA Record your model name/number, manufacturer’s Model Description Name/Number identifica
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Safety Decals All DANGER, WARNING, CAUTION and instructional SAFETY DECALS messages on your unit should be carefully read and This unit has been designed and manufactured to obeyed. Personal bodily injury can result when these provide you with the safety and reliability you would instructions are not followed. The information is for your expect from an industry leader in outdoor power safety and it is important! The safety decals below are equipment manufacturing. on your unit. Although read
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Safety Icons SAFETY ICONS Warning: Read Operator’s Danger: Machine Rollover. Manual. Do not use this machine on slopes greater than 10°. Read and understand the Operator’s Manual before using this machine. Danger: Dismemberment. Danger: Thrown Objects. This machine can amputate limbs. This machine is capable of throwing Keep bystanders and children away objects and debris. Keep when engine is running. bystanders away. Warning: Remove Key Before Danger: Dismemberment. Servicing. This mower deck c
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Features & Controls Please take a moment and familiarize yourself with the name, location, and function of these controls so that you will better understand the safety and operating instructions provided in this manual. Figure 1. Control Locations CONTROL FUNCTIONS The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing require the combined use of several controls applied in specific sequences. To learn what combination and sequence o
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Features & Controls Throttle Control Fuel Tank Cap To remove cap, turn counterclockwise. Pulling the round choke control knob (D) out fully chokes the engine for cold starts. (A warm engine may not require choking.) Moving the throttle control (C) fully Transmission Release Valve forward is FULL throttle position. Always operate the unit at FULL throttle when mowing. The transmission release valve deactivates the transmissions so that the unit can be pushed by hand. Engages the transmission; th
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Operation GENERAL OPERATING SAFETY WARNING Before first time operation: If you do not understand how a specific control Be sure to read all information in the Safety and functions, or have not yet thoroughly read the Operation sections before attempting to operate this tractor and mower. FEATURES & CONTROLS section, do so now. Become familiar with all of the controls and how to Do NOT attempt to operate the tractor without stop the unit. first becoming familiar with the location and Drive
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Operation DRIVING THE MOWER MOWING Make sure the PTO switch is disengaged. Make sure the PTO switch is disengaged. Start the engine (see STARTING THE ENGINE). Start the engine (see STARTING THE ENGINE). Set the throttle control to FULL. Set the throttle control to FULL. Manual Start: Grasp the operator presence / Manual Start: Grasp the operator presence / parking brake handles and the handle bar grips at parking brake handles and the handle bar grips at the same time to deactiva
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Operation STORAGE WARNING Temporary Storage (30 Days Or Less) Never store the unit, with gasoline in engine or fuel tank, in a heated shelter or in enclosed, Remember, the fuel tank will still contain some gasoline, so poorly ventilated enclosures. Gasoline fumes may never store the unit indoors or in any other area where fuel reach an open flame, spark or pilot light (such as vapor could travel to any ignition source. Fuel vapor is also toxic if inhaled, so never store the unit in any structure
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Regular Maintenance MAINTENANCE SCHEDULE & PROCEDURES The following schedule should be followed for normal care of your unit. You will need to keep a record of your operating time. Determining operating time is easily accomplished by multiplying the time it takes to do one job by the number of times you’ve done the job, or you can install an hour meter. SAFETY ITEMS Before Every 5 Every 25 Every Every Spring Each Hours Hours 100 250 & Fall Use Hours Hours Check Safety Interlock System Check
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Regular Maintenance CHECKING / ADDING FUEL WARNING To add fuel: Gasoline is highly flammable and must be Remove the fuel cap. handled with care. Never fill the tank when the Fill the tank. engine is still hot from recent operation. Do not Do not overfill. Leave approximately 1” of room in the allow open flame, smoking or matches in the area. tank for fuel expansion. Refer to your engine manual Avoid over-filling and wipe up any spills. for specific fuel recommendations. Install and hand ti
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Regular Maintenance LUBRICATION Lubricate the unit at the following lubrication points. Grease: Oil: front caster wheel axles operator presence / parking brake handle pivot front caster wheel pivots ground speed control lever pivots ground speed control shaft pivot discharge chute pivots cutting height adjust handle pivots deck lift pivots Use grease fittings when present. Disassemble parts to Generally, all moving metal parts should be oiled where apply grease to moving parts wh
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Regular Maintenance SERVICING THE MOWER BLADES Blades should be sharp and free of nicks and dents. If not, sharpen blades as described in following steps. To remove blade for sharpening, use a 1” wrench on the flats of the spindle shaft while removing the blade mounting bolt with a 15/16” wrench (Figure 7). Use a file to sharpen blade to fine edge. Remove all nicks and dents in blade edge. If blade is severely damaged, it should be replaced. Balance the blade as shown in Figure 8. Center
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Regular Maintenance MAINTENANCE RECORDS 17
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Troubleshooting, Adjustments, & Service TROUBLESHOOTING WARNING While normal care and regular maintenance will extend To avoid serious injury, perform maintenance on the life of your equipment, prolonged or constant use the tractor or mower only when the engine is may eventually require that service be performed to stopped and the parking brake engaged. allow it to continue operating properly. The troubleshooting guide below lists the most common Always remove the ignition key, disconnect the pr