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www.cornelius.com
Installation Manual
ICE/BEVERAGE DISPENSER
Model: Enduro-200/250
IMPORTANT:
TO THE INSTALLER.
It is the responsibility of
the Installer to ensure that
the water supply to the
dispensing equipment is
provided with protection
against backflow by an air
gap as defined in
ANSI/ASME A112.1.2-1979;
or an approved vacuum
breaker or other such
method as proved effective
by test.
Water pipe connections
and fixtures directly
connected to a potable
water supply shall be
sized, installed,
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TABLE OF CONTENTS Page SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SAFETY PRECAUTIONS Always: Disconnect power to the dispenser before servicing or cleaning. Never: Place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rotation occurs automatically when dispenser is energized! This ice dispenser has been specifically designed to provide protection against personal injury and eliminates contamination of ice.To insure continued protection and sanitation, observe the following: ALWAYS: Be sure the removable lid is proper
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INSTALLATION INSTRUCTIONS 1. Locate the dispenser indoors on a level counter top. A. LEG OPTION Note: Before installing legs, the plastic plugs must be removed. Unpack the four (4) legs and install them into the threaded holes provided in the bottom of the unit. The installer must provide flexibility in the product and utility supply lines to permit shifting the position of the dispenser sufficiently to clean the area beneath it. Rotate the line support bracket, located under base, to the down p
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GATE RESTRICTOR PLATE ADJUSTMENT CAUTION: Disconnect power to dispenser before installing, removing or adjusting restrictor. The restrictor plate may be adjusted up or down as shown in Figure 2 to reduce or increase the ice dispensing rate, especially desirable when using glasses or other containers with small openings. Adjustment can be made by sliding the restrictor plate up or down with nuts loosened, to obtain the desired ice dispensing rate. SOLVENT BOND HOSE CLAMP DRIP TRAY DRAIN FITTING
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INSTALL PLATE ON STUDS AS SHOWN FIGURE 2. GATE RESTRICTOR PLATE 7/16 DIA. 30 1 13/16 26 7/16 1 5/16 12 9 18 5/8 21 1/4 30 11/16 29 23 1/16 3 1/2 9 3/16 11 5/8 Z Style 23 REMOVABLE SINK TO FRONT OF DRIP RECOMMENDED COUNTER OPENING SIZE TRAY ON COUNTERTOP 9 X 12 FOR UTILITIES AND BEVERAGE TUBING. OPENING CAN BE LOCATED TO FRONT TOP ANYWHERE WITHIN SHADED AREA. OF DRIP TRAY FIGURE 3. MOUNTING TEMPLATE 92181INS 4
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12 34 FAUCETS VIEWED FROM THIS SIDE FIGURE 4. FLOW DIAGRAM (UNIT WITH SIX FAUCETS) 5 92181INS Non–Carb Water OPTIONAL FAUCETS PRESSURE REGULATOR 1 W1 S1 POTABLE INSTALL FOR WATER 2 NON–CARB AS FILTER SUPPLY REQUIRED S2 CHECK CARBONATOR VALVE W2 3 CO2 S3 Carb Water S1 S2 S3 W1 W2 COLDPLATE W3 INLET CONNECTIONS W4 S4 S5 S6 4 OPTIONAL FOR W4 S4 DIET DRINK DRINKS OR ROOT BEER 5 5–15 S5 PSIG W3 6 S6 SYRUP TANKS COLD PLATE 15–50 PSIG S6 S5 S4 S3 S2 S1 PRESSURE REGULATORS FLAVOR F1 F2 F3 F4 TANKS 25–30
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12 34 FAUCETS VIEWED FROM THIS SIDE FIGURE 5. FLOW DIAGRAM (UNIT WITH EIGHT FAUCETS) 92181INS 6 Non–Carb Water Carb Water FAUCETS OPTIONAL PRESSURE REGULATOR 1 CHECK S1 VALVE POTABLE WATER W1 2 FILTER SUPPLY S2 CARBONATOR INSTALL FOR 3 NON–CARB AS S3 W2 REQUIRED CO2 4 S4 S1 Carb Water S2 S3 S4 W1 W2 COLDPLATE INLET W3 CONNECTIONS W4 S5 S6 S7 S8 OPTIONAL FOR 5 DIET DRINKS S5 OR ROOT BEER W4 5–15 6 PSIG S6 CO2 7 Cylinder W3 S7 8 S8 S7 S6 S5 S4 S3 S2 S1 S8 SYRUP TANKS COLD PLATE 15–50 PSIG PRESSURE
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123 4 FAUCETS VIEWED FROM THIS SIDE FIGURE 6. FLOW DIAGRAM (UNIT WITH TEN FAUCETS) 7 92181INS Non–Carb Water Carb Water FAUCETS OPTIONAL PRESSURE 1 REGULATOR S1 POTABLE WATER 2 W1 SUPPLY S2 FILTER CARBONATOR 3 INSTALL FOR S3 NON–CARB AS CHECK W2 REQUIRED 4 VALVE S4 CO2 5 S5 S1 Carb Water S2 S3 S4 S5 W1 W2 COLDPLATE W3 INLET CONNECTIONS W4 S6 S7 S8 S9 S10 6 S6 7 OPTIONAL FOR W4 DIET DRINKS S7 OR ROOT BEER 5–15 PSIG S10 S9 S8 S7 S6 S5 S4 S3 S2 S1 8 S8 SYRUP TANKS W3 15–50 PSIG PRESSURE 9 S9 REGULA
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1234 FAUCETS VIEWED FROM FRONT OF UNIT FIGURE 7. FLOW DIAGRAM (”B” UNIT WITH EIGHT BEVERAGE FAUCETS) 92181INS 8 REGULATORS REGULATOR FOR DIET OR ROOT BEER 5–15 PSIG 15–50 PSIG 1 FAUCETS 2 SYRUP CO TANK 1 S1 S2 S3 S4 S5 S6 S7 S8 2 TANKS S1 3 2 S2 4 3 S3 5 4 S4 6 5 S5 7 6 S6 8 7 S7 FLAVOR WATER * F1 F2 F3 F4 TANKS 8 30 PSIG S8 CW CO2 60–100 PSIG CARB WATER MANIFOLD WATER CHECK OPTIONAL CW VALVE PRESSURE REGULATOR REMOTE POTABLE REFRIGERATION WATER SYSTEM SUPPLY CARBONATOR FILTER ITEMS OUTSIDE BRO
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BLK 9 92181INS MOTOR T’STAT LIGHT HEATER AGITATOR CAP WIRING DIAGRAM MOTOR 1 2 BLUE GRN ICE LEVEL SIGNAL R Y N OPTION Q.C. CONNECTOR E E L D L SERVICE INFORMATION TO 24V TO BEVERAGE VALVES TRANSFORMER TO HINGE ELECTRIC SHOCK HAZARD. DISCONNECT DISPENSE KEY SWITCH GATE DANGER! POWER BEFORE SERVICING UNIT. SWITCH SOLENOID (106VDC) BLUE YELLOW R OPTIONAL G WB R Y G B B B E E LIGHT BALLAST R H L L L E R L G G D I D E A E A A A L R R T E C E CCC E BEVERAGE BEVERAGE L E BLACK BLACK N E K TRANSFORMER T
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G L N TIMER L2 L1 RECTIFIER MOTOR HEATER AGITATOR MOTOR 3 N.O. O/L R C 2 4 S VEND SWITCH START CAPACITOR N.C. CAPACITOR MOTOR START RELAY GATE SOLENOID BALLAST LIGHT STARTER OPTIONAL BEVERAGE TRANSFORMER OPTIONAL FLAVOR VLVS OPTIONAL LOW ICE LEVEL LIGHT T’STAT PCB VLV BOARD KEYPAD SOLENOIDS OPTIONAL OPTIONAL BEVERAGE BEVERAGE VALVES VALVES BEVERAGE PANEL FIGURE 9. SCHEMATIC (115 VOLT UNIT) 92181INS 10
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FLAVOR SOLENOIDS 12 34 BLK 11 92181INS WIRING DIAGRAM SERVICE INFORMATION (220–240 VAC) ELECTRIC SHOCK HAZARD. DISCONNECT DANGER! POWER BEFORE SERVICING UNIT. MOTOR T’STAT LIGHT HEATER AGITATOR B B TO L MOTOR 2 L BEVERAGE 1 U K E BROWN 1 BLUE PANEL POWER BLK ICE LEVEL SIGNAL E SWITCH YEL OPTION N PCB BOARD BROWN Q.C. CONNECTOR L BLU 2 RED BRN TO BEVERAGE VALVES TO 24V TRANSFORMER WHT TO HINGE 3 GUSSET DISPENSE KEY SWITCH KEYPAD WHT GATE SWITCH SOLENOID BLK ESD 4 BLUE (WATER–5) YELLOW GRN/YEL FLA
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G L N EMI FILTER LINE FILTER TIMER L2 L1 RECTIFIER MOTOR HEATER POWER SWITCH AGITATOR MOTOR 3 N.O. O/L R C 2 4 S VEND SWITCH START CAPACITOR N.C. MOTOR START RELAY GATE SOLENOID OPTIONAL BALLAST OPTIONAL LIGHT OPTIONAL STARTER OPTIONAL BEV. TRANSFORMER OPTIONAL BEV. TRANSFORMER OPTIONAL FLAVOR VLVS PCB VLV BOARD KEYPAD SOLENOIDS BEV. FAUCETS BEVERAGE PANEL FIGURE 11. SCHEMATIC (220–240 VOLT UNIT) 92181INS 12
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TROUBLESHOOTING IMPORTANT: Only qualified personnel should service internal components or electrical wiring. WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO system, stop dispensing, shut off the CO supply, then relieve the 2 2 system pressure before proceeding. If repairs are to be made to the refrigeration system, make sure electrical powe
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Trouble Probable Cause BEVERAGE NOT SWEET ENOUGH. A.Empty syrup tank. B.Faucet brix requires adjusting. BEVERAGES NOT COLD (UNITS WITH BUILT-IN A.Unit standing with no ice in hopper or no ice in cold COLD PLATE). plate cabinet. FLAVOR SYRUPS DO NOT DISPENSE. A.No 24 volt power to PC board. B.No CO2 pressure. C.Empty syrup tank. D.Kinked tubing. E.Clogged inner nozzle. F. Defective PC board. G.Defective harness from keypad. H.Defective Flow control. I. Defective solenoid harness. J. Defective key
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WARRANTY IMI Cornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country, please write, fax or telephone the IMI Cornelius office nearest you. Please provide the equipment model number and the date of purchase. IMI Cornelius Offices AUSTRALIA P.O. 210, RIVERWOOD, NSW 2210, AUSTRALIA (61) 2 533 3122 FAX (61) 2 534 2166 AUSTRIA AM LAN
