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Harrier
48
CODE 485T
(Blade Brake Clutch - Auto Drive)
OWNER’S HANDBOOK
English Version
FROM SERIAL NO: 485T001001 HANDBOOK: 485101 (rev.0.)
Issue : 21.09.99
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CERTIFICATE OF CONFORMITY I, the undersigned M.A. Wright, of: HAYTER LIMITED, Spellbrook, Bishop’s Stortford Herts CM23 4BU ENGLAND certify that the lawnmowers: 1. Machine Type No. CODE 485T 2. Category. Combustion Engine 3. Make. Hayter 4. Type. Rotary 5. Engine - Manufacturer. Briggs & Stratton - Type. 12G882-1512-21 - Speed of rotation during test. 2950 rpm Conforms to the specifications of Directive 84/538/EEC as adapted to technical progress by Directive 87/252/EEC and amended by Directive
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CONTENTS 1.1 1.1 CONTENTS Page No. INTRODUCTION 1.3 WARRANTY 1.4 SAFETY PRECAUTIONS 1.5 - 1.9 Decals 1.9 SPECIFICATIONS 1.10 ASSEMBLY INSTRUCTIONS 1.11 - 1.13 General Assembly 1.11 Assembling the Mower for the First Time 1.12- 1.13 STARTING THE ENGINE 1.14 - 1.16 Before Starting the Engine 1.14 - 1.15 To Start the Engine 1.16 STOPPING THE ENGINE 1.17 OPERATING THE MOWER 1.18 - 1.23 Safety Notice 1.18 Height of Cut 1.18 Travel 1.19 Turning the Mower 1.19 Mowing with Grass Collection 1.20 Mowin
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CONTENTS 1.2 1.2 CONTENTS Page No. MAINTENANCE Continued. Securing Nuts and Bolts 1.29 Lubrication 1.29 Clutch Cable Adjustment 1.29 Cutterbar 1.30 - 1.31 Maintenance Schedule 1.32 - 1.33 - After First 5 Hours 1.32 - Every 5 Hours or Daily 1.32 - Every 25 Hours or Every Season 1.32 - Every 50 Hours or Every Season 1.33 - Every 100 Hours or Every Season 1.33 PREPARING THE MOWER FOR STORAGE 1.34 FAULT FINDING 1.35 - 1.37 485T PARTS LIST 2.1 - 2.3 485T PARTS DIAGRAM 2.4 ENGINE ANCILLARY PARTS 2.5 W
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INTRODUCTION 1.3 1.3 INTRODUCTION Thank you for purchasing a Hayter mower. The following pages are designed to help you gain safe and efficient service from your machine. IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the machine as it gives essential information regarding machine safety, operation, maintenance and specifications. Read and understand this handbook prior to operating your machine for the first time. Make sure you are familiar with all the controls and points o
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1.4 1.4 WARRANTY LIMITED WARRANTY Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of three years from the date of purchase. The manufacturers of the engine and battery pack system (where applicable) furnish their own warranty and services are provided through their authorised network (Refer to "Engine/Battery Pack Warranty Statement"). To qualify for the full benefit of the warr
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SAFETY PRECAUTIONS 1.5 1.5 SAFETY PRECAUTIONS THIS SYMBOL MEANS BE ALERT! YOUR SAFETY IS INVOLVED. WHEN YOU SEE THIS SYMBOL BE ALERT TO THE POSSIBILITY OF INJURY. CAREFULLY READ THE MESSAGE THAT FOLLOWS AND INFORM OTHERS. EXERCISE GREAT CARE AND FOLLOW THE ADVICE GIVEN TO AVOID POTENTIALLY HAZARDOUS SITUATIONS. The Harrier 48 is perfectly safe if used correctly. Failure to observe the following simple precautions may result in serious injury. Training: Read the instructions carefully. Ensure
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SAFETY PRECAUTIONS 1.6 1.6 SAFETY PRECAUTIONS Continued. - Replace fuel tank and container caps securely. - Replace faulty exhaust mufflers. Always ensure that the mower is in a safe operating condition. Frequently check all nuts, bolts and screws for tightness. Use only genuine Hayter replacement parts. A damaged cutterbar or loose fixing screws are major hazards. Before use, visually inspect the cutting mechanism to ensure that it is in good condition. A damaged cutterbar must be replaced i
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SAFETY PRECAUTIONS 1.7 1.7 SAFETY PRECAUTIONS Continued. Do not change the engine governor settings or overspeed the engine. Disengage the rear roller drive clutch before starting the engine. Start the engine carefully, with feet well away from the cutterbar. Do not tilt the mower when starting the engine. Do not put hands or feet near or under rotating parts. Never pick up or carry a mower while the engine is running. Stop the engine and disconnect the spark plug lead: - Before clearing blockag
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SAFETY PRECAUTIONS 1.8 1.8 Continued. SAFETY PRECAUTIONS Maintenance and Storage: Keep all nuts, bolts and screws tight to ensure that the equipment is in safe operating condition. Frequently check fuel lines and fittings for cracks or leaks and replace if necessary. Never check for a spark with the spark plug removed. (Use an approved tester). Never crank the engine with the spark plug removed. If the engine is flooded, move the throttle to the ‘fast’ position and crank the engine until it st
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SAFETY PRECAUTIONS 1.9 1.9 DECALS WARNING DECAL WARNING - RISK OF DANGER - SAFETY ALERT. DANGER OF SEVERING TOES OR FINGERS IN CUTTING MECHANISM. DANGER OF BEING HIT BY THROWN OBJECTS. KEEP BYSTANDERS AT A SAFE DISTANCE FROM THE MACHINE. STOP ENGINE AND REMOVE SPARK PLUG LEAD BEFORE PERFORMING MAINTE- NANCE OR REPAIR WORK. CAREFULLY READ THE OWNERS HAND- BOOK BEFORE USING THE MACHINE. CUT HEIGHT ADJUSTMENT: 305113 THROTTLE CONTROL: STOP BLADE BRAKE CLUTCH DECAL: Part No. 343019 21 2 1 485101
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SPECIFICATIONS 1.10 1.10 SPECIFICATIONS MODELS CODE 485T Blade Brake Clutch - Auto Drive Engine Briggs & Stratton Diamond XTL-45 Engine Type 12G882-1512-21 Engine / Cutterbar Speed 2950 rpm Fuel Type Unleaded Petrol Fuel Capacity 1.5 litres Oil Type SAE 30 engine oil Oil Sump Capacity 0.6 litres Cutting Width 480mm Cutting Height 12 - 65mm Overall Dimensions 1040 x 514 x 1377mm Dry Weight 49 Kg 485101MT210999A
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ASSEMBLY INSTRUCTIONS 1.11 1.11 ASSEMBLY INSTRUCTIONS SAFETY NOTICE Before using the mower, read the owner’s handbook carefully. Pay particular attention to the safety precautions. MS001 GENERAL ASSEMBLY 1. Spark Plug Lead 2. Air Cleaner 3. Engine Cover 4. Fuel Cap 5. Serial Number Label 11 6. Oil Filler & Dipstick 7. Rear Deflector 12 8. Engine Start Grip 10 9. Throttle Control 9 10. Cutterbar Stop Lever 13 11. Handlebar 8 12. Ground Drive Clutch Lever 13. Blade B
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ASSEMBLY INSTRUCTIONS 1.12 1.12 ASSEMBLING THE MOWER FOR THE FIRST TIME DELIVERY CHECKLIST Description Quantity Check that parts are delivered correctly: Remove the Grassbag 1 mower from the packaging and check that all loose items Owner’s Handbook 1 have been supplied correctly. Refer to the delivery check- Warranty Registration Card 1 list opposite and the general assembly. If any items are missing contact, your local Hayter dealer. Assemble the
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ASSEMBLY INSTRUCTIONS 1.13 1.13 ASSEMBLING THE MOWER FOR THE FIRST TIME Continued. 1 2 Check blade brake / clutch controls: Operate the blade A stop lever (A) several times, to ensure the lever moves freely. Hold the lever against the handlebar in position (1) and check that it returns to position (2) when released. CS047 Use the right hand to hold the blade stop lever against the 1 handlebar (1) and use the left hand to push the blade clutch 4 lever (B) to the ‘engaged’ position (3). Remove t
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STARTING THE ENGINE 1.14 1.14 BEFORE STARTING THE ENGINE IMPORTANT - PREVENTENGINEDAMAGE: The engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol before starting the engine. CS024 Oil recommendations: Always use high quality detergent oil classified “For service SE, SF, SG” SAE 30 oil. Never use additives with recommended oils. SAE 10W-30 multigrade oil may be used, but this will result in higher engine operating temperatures with consequ
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STARTING THE ENGINE 1.15 1.15 BEFORE STARTING THE ENGINE Continued. Fuel Recommendations: Always use clean, fresh unleaded petrol. Purchase fuel in quantities which can be used with- in 30 days. Never mix oil with petrol. For added engine protection Briggs & Stratton recommend the use of their fuel additive which is available from an authorised Briggs & Stratton service dealer. Check fuel level: Clean around the fuel filler cap before removing and fill the fuel tank with clean unleaded petr
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STARTING THE ENGINE 1.16 1.16 TO START THE ENGINE Operate the throttle control lever: Push the lever to ‘choke’ position before starting a cold engine. It should only be necessary to push the lever to the ‘fast’ position before starting a warm engine. CS052 Operate the engine start - grip: Stand behind the mower and maintain a firm hold on the handlebar to prevent the mower moving towards you. Use your right hand to hold the engine start - grip and pull slowly until resistance is felt, then pu
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STOPPING THE ENGINE 1.17 1.17 STOPPING THE ENGINE STOP Stopping the engine: Push the lever to the rearmost position. CS054 1 Emergency stop: If the engine stop lever fails, move the 2 throttle lever to the ‘slow’ position and disconnect the spark plug lead to stop the engine. STOP 3 CS034 1. Engine 2. Spark Plug Lead 3. Spark plug 485101MT210999A
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OPERATING THE MOWER 1.18 1.18 SAFETY NOTICE 1 WARNING - PREVENT ACCIDENTAL STARTING : 2 Always stop the engine and disconnect the spark plug lead before cleaning, inspecting or working on the machine. 1. Engine STOP 3 2. Spark Plug Lead CS034 3. Spark plug SAFETY NOTICE WARNING - PREVENT ACCIDENTS: Before mowing, thoroughly inspect the area where the mower is to be used and remove all objects which when contacted by the mower cutterbar could become dangerous projec- tiles. Inspect the area for