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111-1519 (A) 28/1/08 4:44 pm Page 1.1
Manufactured by Hayter Limited
Hovertrim
OWNER'S HANDBOOK
MODELS:
184E XR44 Hovertrim
185E XR16 Hovertrim
(English Version) PART NUMBER: 111-1519 (A)
ISSUE 28.01.08
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111-1519 (A) 28/1/08 4:44 pm Page 1.2
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111-1519 (A) 28/1/08 4:44 pm Page 1.3 MAIN FEATURES SPECIFICATIONS Main Features 1. Footstop 8 2. Air Cleaner 3. Serial No. Label 9 4. Choke Lever 5. Spark Plug / Lead 6. Exhaust Guard 7. Handlebar Securing Knob 10 8. Handlebar 9. Engine Stop Lever 11 10. OPC Switch 12 13 11. Oil Dipstick 7 12. Engine Cover 14 13. Engine Start Grip 15 14. Fuel Cap Vent Knob 6 15. Fuel Cap 16. Fuel Valve Lever 5 16 HAY-G00108-A 4 1 3 2 Specifications Code 184E 185E Model XR44 XR16 Engine Honda Honda Engine typ
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111-1519 (A) 28/1/08 4:44 pm Page 1.4
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111-1519 (A) 28/1/08 4:44 pm Page 1.5 CONTENTS 1.3 Main Features / Specifications 1.21 Declaration of Conformity 1.5 Contents 1.22 - 1.23 Trouble Shooting 1.6 Introduction 1.24 - 1.25 Parts List 1.24 - Mainframe Parts List 1.25 - Exploaded View - Mainframe 1.7 Warranty 1.26 Notes 1.8 - 1.11 Safety Precautions 1.8 - Training 1.27 Customer Info 1.8 - 1.9 - Preparation 1.9 - 1.10 - Operation 1.10 - 1.11 - Maintenance and Storage 1.11 - Safety Symbols 1.11 - Decal Symbols 1.12 Assembling the Mo
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111-1519 (A) 28/1/08 4:44 pm Page 1.6 INTRODUCTION Thank you for purchasing an Allen machine. The following pages are designed to help you gain safe and efficient service from your machine. IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives essential information regarding mower safety, operation, maintenance and specifications. Read and understand this handbook prior to operating your machine for the first time. Make sure you are familiar with all the cont
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111-1519 (A) 28/1/08 4:44 pm Page 1.7 WARRANTY LIMITED WARRANTY Allen mower’s are manufactured by Hayter Limited. The manufacturer warrants to the original user/purchaser that this unit shall be free from defects in material and workmanship under normal use and service for a period of one year from the date of purchase. The manufacturers of the engine furnish their own warranty and services are provided through their authorised network (Refer to "Engine Warranty Statement"). To qualify for t
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111-1519 (A) 28/1/08 4:44 pm Page 1.8 SAFETY PRECAUTIONS Safety Alert Symbol This safety alert symbol indicates important safety messages. When you see this symbol be alert to the possibility of injury. Carefully read the following and inform others. Your machine is perfectly safe if used correctly. Failure to observe the following precautions may result in serious injury. Training Before using the machine read the owners handbook carefully. Pay particular attention to the safety precautions
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111-1519 (A) 28/1/08 4:44 pm Page 1.9 SAFETY PRECAUTIONS Preparation - Always use fresh fuel. Stale fuel can block the carburettor and cause leakage. - Replace fuel tank and oil tank caps securely. A damaged cutter device or impeller or both must be replaced. Before use, always visually inspect the cutting mechanism to ensure that it is in good condition. Do not operate the machine with an out of balance cutting device or impeller. - Check all nuts and bolts and tighten when necessary. Opera
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111-1519 (A) 28/1/08 4:44 pm Page 1.10 SAFETY PRECAUTIONS Operation Do not put hands or feet near or under rotating parts. Never pick up or carry the machine while the engine is running. Never touch the exhaust/exhaust guard or cooling fins when the engine is hot. Stop the engine and disconnect the spark plug lead: - Before clearing blockages. - Before cleaning/checking or working on the machine. - After striking a foreign object. Inspect the machine for damage and ensure necessary repairs a
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111-1519 (A) 28/1/08 4:44 pm Page 1.11 SAFETY PRECAUTIONS Maintenance & Storage If the fuel tank has to be drained, this should be done outdoors and when the engine is cool. Wear strong work gloves when removing and reassembling the cutting device. Always replace worn or faulty parts with genuine Allen parts. Safety Symbols Danger of severing toes or Danger of being hit by Safety Alert - Be aware to the fingers in cutting mechanism. thrown objects. possibility of injury. Carefully read the
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111-1519 (A) 28/1/08 4:44 pm Page 1.12 ASSEMBLING THE MOWER Delivery Checklist 1 Remove the machine from the packaging and check that the following items have been supplied correctly. If any items are missing contact, your local dealer. Main deck, lower and upper handlebars. 2 3 1. Handlebar bolt x 2 5. Spanner x 1* 9. Handwheel x 2* 4 HAY-G00116-A 2. Bush x 4 6. Ties x 2* 3. Nut x 2 7. Ties* 4. Washer x 4 8. U Bolt x 2* *Items 5 - 9 Not Illustrated Assembling Step 1 Lower Handlebar 2 2 Fit
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111-1519 (A) 28/1/08 4:44 pm Page 1.13 BEFORE STARTING THE MOWER Prevent Engine Damage To prevent engine damage the engine is shipped without oil or petrol. The engine must be filled with the correct grade of oil and petrol before starting. Oil Type FILLER CAP/DIPSTICK Always use high quality detergent oil classified SAE 10W-30. Never use additives with recommended oil. To prolong the life of your engine it is important that the oil is MAX changed after the first 5 hours of use - refer to ‘
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111-1519 (A) 28/1/08 4:44 pm Page 1.14 OPERATING THE MOWER Controls Check that the engine stop lever moves freely and returns to it’s rest position when released. Starting - Step 1 FUEL CAP VENT 1. Open the fuel tank vent by turning the vent knob at least 2 or 3 turns counterclockwise. OPEN OPEN 2. Turn the fuel valve lever to the ON position. ON FUEL VALVE LEVER HAY-G00122-A 3. To start a cold engine, move the choke lever to the CLOSED position. CHOKE LEVER To restart a warm engine, leave t
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111-1519 (A) 28/1/08 4:44 pm Page 1.15 OPERATING THE MOWER Continued Starting - Step 1 4. Hold the handlebar together with the engine stop lever, place your foot on the deck and tilt the mower towards you. This will take the load off the engine making it easier to start. Pull the starter grip lightly until you feel resistance, then pull briskly. Return the starter grip gently. Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter
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111-1519 (A) 28/1/08 4:44 pm Page 1.16 OPERATING THE MOWER Adjusting the Cutting Height The cutting height of your mower has been set at the highest position (1). If you prefer a lower cut follow these instructions: 1 = HIGH 2 = MID 2 3 = LOW a. Turn the petrol tap to the off position and where fitted the vent screw. b. Disconnect the spark plug lead. c. Tilt the mower to its side. (Keeping the carburet 2 -tor uppermost). d. Remove flexiblade from cutting disc. e. There are 3 different cutti
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111-1519 (A) 28/1/08 4:44 pm Page 1.17 MAINTENANCE MOWER To prevent accidents stop the engine disconnect the spark plug lead before attempting to carry out maintenance procedures on the mower. Engine 1. Spark Plug / Lead 6 2. Exhaust Guard 7 3. Exhaust 8 4. Oil filler Cap/ Dipstick 5 9 5. Finger Guard 4 6. Start Grip 10 7. Fuel Cap Vent Knob 8. Fuel Cap 9. Choke Lever 3 10. Air Cleaner 2 HAY-G00144-A 1 11 11. Carburettor Carburettor Adjustments Should only be made by an authorised Honda de
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111-1519 (A) 28/1/08 4:44 pm Page 1.18 MOWER MAINTENANCE Air Cleaner Service To service the air cleaner remove the air cleaner HAY-G00145-A cover (1) by releasing two top catches (2) and tilting away from body until lower tabs release. AIR CLEANER BODY Remove cartridge (3) and clean by tapping gently FILTER ELEMENT on a flat surface. If very dirty or damaged replace. - Do not brush - Do not use petroleum solvents. - Do not oil the cartridge. After servicing, install the cartridge in t
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111-1519 (A) 28/1/08 4:44 pm Page 1.19 MAINTENANCE MOWER Keeping Engine Clean Remove all grass and debris from the engine including the exhaust/exhaust guard, the air ways in the top cowl and the surround- ing deck areas on a daily basis after use. Never spray the engine with water during cleaning. Water can contaminate the fuel. Always clean with a brush or compressed air. Grass and debris may clog the engine’s air cooling system especially after prolonged operation while cutting tall, dry g
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111-1519 (A) 28/1/08 4:44 pm Page 1.20 MAINTENANCE MOWER Continued Oil Service Change the engine oil after the first 5 hours of operation and thereafter according to the ‘Maintenance Schedule’:- 1. Drain fuel by running the engine until the fuel tank is empty. 2. Remove the spark plug lead. 3. Allow the engine to cool. 4. Drain the oil while the engine is warm.(Not hot) 5. Tip the machine over on to its side ensuring that the air cleaner is uppermost. 6. Remove the oil filler dipstic