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®
Super Surfer Series II
GSKH1848S, GSKH2352S, GSKH2561S
GSKW1948S, GSKW2352S, GSKA1948S
OPERATOR’S MANUAL
200036 REV. 04/11/2007
North American Version
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Introduction Using Your Operator’s Manual This manual is an important part of your machine and should remain with the machine when you sell it. Use the safety and operating information in the machine operator’s manual to operate and service the machine safely and correctly. An engine manufacturer’s owner’s manual has been provided with your machine. This will provide maintenance and troubleshooting information for the engine installed in your machine. Specifications and design are subject to
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SAFETY LABELS ENGINE MODEL, SPECIFICATION, AND SERIAL NUMBER: Safety Labels c Model Number _________________________________________ Specification _________________________________________ Serial Number _________________________________________ Safety Labels Understanding The Machine Safety Labels c MX20097 WARNING (A) Hot Surface. WARNING (B) To avoid injury from rotating belts, keep all shields and guards in place. DANGER (C) Safety-Alert Symbol To avoid injury from rotating blades, stay clear
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SAFETY CAUTION: HELP AVOID INJURY (H) Agency Category Hours • Operator training required • Read operator’s manual EPA C 250 • Keep shields in place EPA B 500 • Never carry riders EPA A 1000 • Keep people a safe distance away CARB Moderate 125 • Maintain all safety devices CARB Intermediate 250 • Before leaving machine: • Stop engine CARB Extended 500 • Set park brake Certification • Remove key Your product has been tested and evaluated by the manufacturer and CAUTION (I) conforms with American
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SAFETY • Only operate in good light, keeping away from holes and hidden Using a Spark Arrestor hazards. The engine in this machine is not equipped with a spark arrestor muffler. It • Be sure all drives are in neutral and parking brake is engaged before is a violation of California Public Resource Code Section 4442 to use or starting engine. Only start engine from the operator’s position. Use seat operate this engine on or near any forest-covered, brush-covered or belts if provided. grass-cov
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SAFETY • Do not mow in reverse. • Tires may lose traction on slopes even though the brakes are functioning properly. • Shut off blades when you are not mowing. • Avoid starting, stopping or turning on a slope. If the tires lose traction, • • Park machine safely before leaving the operator station for any reason disengage the blades and proceed slowly, straight down the slope. including emptying the catchers or unplugging the chute. • Keep all movement on slopes slow and gradual. Do not make s
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SAFETY • Wear close fitting clothing and safety equipment appropriate for the job. • Empty the grasscatcher completely before storing. • While mowing, always wear substantial footwear and long trousers. Do • Always shut off fuel when storing or transporting machine, if the machine not operate the equipment when barefoot or wearing open sandals. has a fuel shutoff. • Wear a suitable protective device such as earplugs. Loud noise can • Do not store machine near an open flame or source of ignition
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OPERATING c Test safety systems. Check battery. Check for oil leaks. Check engine oil and hydraulic oil levels. Check all belts for damage or cracking. Check engine air filter. Check mower level. Adjust cutting height if necessary. Check wheel bolt torque. Tighten if necessary. Check tire air pressure. Check tires for damage or cracking. Check and adjust speed control linkages and lock. Avoid Damage to Plastic and Painted Surfaces • Do not wipe plastic parts unless rinsed first. •
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OPERATING K-Choke Mounting and Dismounting Machine Safely c L-Throttle Lever M-Park Brake Lever Mower Deck Controls c MX20095 1. Step on operator’s platform (A) at the rear of machine to mount the machine. 2. Park machine safely. (See Parking Safely in the SAFETY section.) MX20093 3. Step off operator’s platform to dismount machine. A-Mower Deck Lift Levers 4. Keep operator’s platform and suspension springs clean and free of B-Height-of-Cut (HOC) Pin debris. Miscellaneous Controls Raising and
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OPERATING 3. Stop engine and lock park brake. NOTE: Discharge chute raised for clarity. c c MX20139 MX20099 2. Position right mower blade (A) (discharge side) perpendicular to 4. Remove retaining ring (A) from HOC pin (B). direction of travel. 5. Push down on deck lift lever (C). NOTE: Use a short ruler or a leveling gauge to check the mower 6. Remove HOC pin. blade level. 7. Place HOC pin in desired height hole (D). 3. Measure distance (B) from outside blade tip to the ground. 8. Release deck
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OPERATING c c MX20100 MX20099 a. Loosen jam nuts (D) and adjust nuts (E) on each U-bolt until side-to 1. Loosen jam nut (H) on both deck lift assist rods. side level is reached. 2. Adjust front-to-rear mower level: b. Tighten jam nuts (D). • Turn nut (I) on both sides clockwise to raise front of mower deck, or counterclockwise to lower front of mower deck. Checking Level (Front-to-Rear) 3. Verify that the adjustment on right and left sides is equal. 1. Set height-of-cut (HOC) to the 76 mm (3 i
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OPERATING Adjusting Overall Cutting Height Testing Safety Systems c NOTE: When adjusting U-bolts, maintain a minimum clearance of 3 mm (1/8 in.) between mower deck and stop pads. CAUTION: Avoid injury! Engine exhaust fumes contain Adjust both sides of the mower deck equally. carbon monoxide and can cause serious illness or death. All lift chains must remain taut. Move the machine to an outside area before running the c engine. Do not run an engine in an enclosed area without adequate venti
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OPERATING Testing Operator Presence Switch Using Park Brake NOTE: Ensure OPC switch bracket is depressed when standing on Locking Park Brake c operator’s station. 1. Stand on operator’s platform with motion control levers in the NEUTRAL position. 2. Start engine. 3. Unlock park brake. 4. Step completely off operator’s platform. Result: The engine must stop. NOTE: Ensure OPC switch bracket is depressed when standing on operator’s station. 5. Stand on operator’s platform with motion control leve
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OPERATING Using the Throttle Neutral Position c c MX12847 MX20091 • Push throttle lever (A) forward to the fast position (B) when mowing. Picture Note: Motion control levers (A) shown in the neutral position. • Move throttle lever (A) to the half fast position (C) when starting and warming the engine. • Machine speed, motion and direction can be controlled when the engine is running and park brake is unlocked. • Pull throttle lever (A) backward to the slow position (D) to idle engine. Do not
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OPERATING Forward: Gentle Right Turn: c c MX12791 MX12788 • Push left motion control lever further forward than the right motion control lever. • Push both motion control levers forward at the same time. Sharp Left Turn: Reverse: c c MX12792 MX12789 • Push right motion control lever forward and pull left motion control lever • Pull both motion control levers past center rearward at the same time. rearward at the same time. Gentle Left Turn: Sharp Right Turn: c c MX12790 • Push right motion con
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OPERATING Starting Engine Engaging Mower c c CAUTION: Avoid injury! Engine exhaust fumes contain CAUTION: Avoid injury! Clear mowing area of all bystanders carbon monoxide and can cause serious illness or death. when operating this machine. Thrown objects could cause serious injury or death. Move the machine to an outside area before running the engine. Keep hands and feet away from blades and discharge opening. Do not run an engine in an enclosed area without adequate ventilation. Do no
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OPERATING Using Pump Free-Wheel Valves 3. Stop engine and lock park brake. c 4. Remove key. CAUTION: Avoid injury! With the free-wheeling valve open, 5. Fasten machine to trailer with heavy-duty straps, chains or cables. Both the machine will have unrestricted motion. front and rear straps must be directed downward and outward from machine. • The machine may free-wheel out of control if the free- wheeling valve is opened with the machine on an incline. Mowing Tips • Park the machine on a lev
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SERVICE INTERVALS Every 500 Hours Service Intervals • Change hydraulic oil and filter. Servicing Your Machine Yearly c IMPORTANT: Avoid Damage! Operating in extreme conditions • Change fuel filter. may require more frequent service intervals: • Clean battery. • Engine components may become dirty or plugged when • Change engine oil and filter at least once per season. operating in extreme heat, dust or other severe conditions. • Change hydraulic oil and filter at least once per season. • Engi
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SERVICE ENGINE Lubricating Deck Lift Pivot Points Lubricating Mower Deck Idler Pivot c c MX20106 • Lubricate one deck idler pivot grease fitting (A). MX20104 Lubricating Mower Deck Push Arms • Lubricate two front deck lift pivot grease fittings (A) and two rear deck lift c pivot grease fittings (B). Lubricating Pump Idler Pivot c MX20107 • Lubricate two push arm grease fittings (A), one located on each side of the machine. MX15095 • Lubricate one pump idler pivot grease fitting (A). Service En