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OPERATOR'S MANUAL
VEHICLE MAINTENANCE
VN,VHD
Volvo d11f and d13f engines
R
Volvo Trucks. Driving Success.
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USA22978.bk.book Page i Wednesday, July 9, 2008 9:09 AM Table of Contents i Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Warning Label Information . . . . . . . . . . . . . . . . . . . . . . . . . 2 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Information for the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Exhaust and Noise Emissions . . . . . . . . . . . . . . . . . . . . . . . .
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USA22978.bk.book Page ii Wednesday, July 9, 2008 9:09 AM ii Table of Contents Service Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Service Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 Scheduled Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116 Repair Record . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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USA22978.bk.book Page 1 Wednesday, July 9, 2008 9:09 AM Foreword 1 FOREWORD DO NOT Remove this manual from the vehicle. It contains important operational and safety information that is needed by all drivers and owners of this vehicle. This manual contains information concerning the safe operation of your vehicle. It is extremely important that this information is read and understood before the vehicle is operated. This manual also contains a considerable amount of information concerning
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USA22978.bk.book Page 2 Wednesday, July 9, 2008 9:09 AM 2 Foreword WARNING LABEL INFORMATION IMPORTANT: Before driving this vehicle, be certain that you have read and that you fully understand each and every step of the driving and handling information in this Operator's Manual. Be certain that you fully understand and follow all safety warnings. It is extremely important that this information is read and understood before the vehicle is operated. IT IS IMPORTANT THAT THE FOLLOWING IN
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USA22978.bk.book Page 3 Wednesday, July 9, 2008 9:09 AM General Information 3 GENERAL INFORMATION INFORMATION FOR THE OWNER If there are questions on the maintenance and performance of your vehicle, please discuss them with your Volvo Truck dealer. Your authorized dealer is required to have trained mechanics, special tools and spare parts to fully service your vehicle. If necessary, your dealer will contact Volvo Trucks North America or other manufacturers for any assistance. In addition
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USA22978.bk.book Page 4 Wednesday, July 9, 2008 9:09 AM 4 General Information This Maintenance Manual covers all Volvo vehicles manufactured by Volvo Trucks North America, including the whole chassis and all Volvo manufactured components. For specific maintenance information on vendor components, manufactured by, for example: Cummins, Fuller, Meritor, etc., see the respective manufacturer's service and maintenance literature. This manual, together with manuals for specific components
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USA22978.bk.book Page 5 Wednesday, July 9, 2008 9:09 AM General Information 5 EXHAUST AND NOISE EMISSIONS General USA The Federal Clean Air Act, Section 203 (a) (3), states the following concerning the removal of air pollution control devices or modification of a certified engine to a non-certified configuration: “The following acts and the causing thereof are prohibited: (3) For any person to remove or render inoperative any device or element of design installed on or in a motor vehicle o
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USA22978.bk.book Page 6 Wednesday, July 9, 2008 9:09 AM 6 General Information CALIFORNIA EMISSION CONTROL SYSTEMS WARRANTY Warranty coverage is subject to change without notice. Contact your Volvo Truck dealer for the current warranty statement. The California Air Resources Board and Volvo Trucks North America are pleased to explain the California emission control system warranty on your new motor vehicle engine. In California, new motor vehicle engines must be designed, built and equ
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USA22978.bk.book Page 7 Wednesday, July 9, 2008 9:09 AM General Information 7 If you have any questions regarding your warranty rights and responsibilities, you should contact the Volvo Trucks North America Warranty Department at P. O. Box 26115, Greensboro, NC 27402-6115, or the California Air Resources Board at 9480 Telstar Avenue, El Monte, California 91731. (Applicable only to vehicles and/or engines certified for sale and registered in the State of California) Volvo Trucks North Amer
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USA22978.bk.book Page 8 Wednesday, July 9, 2008 9:09 AM 8 General Information PROCEDURES FOR HANDLING EMISSIONS CONTROL SYSTEM WARRANTY The following engine components are covered by the supplemental emissions control system warranty policy as required by the California Code of Regulations. a. Turbocharger Assembly b. VGT Actuator Control Valve c. Charge Air Cooler d. Unit Injectors e. Engine Wiring Harness f. Electronic Control Module g. EGR Mixer h. EGR Cooler i. EGR Control Valve j.
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USA22978.bk.book Page 9 Wednesday, July 9, 2008 9:09 AM General Information 9 The emission warranty for the diesel particulate filter covers defects in workmanship only. Normal maintenance, such as cleaning ash from the filter at regular maintenance intervals, is not covered by the emission warranty. In response to customer requests, Volvo Trucks North America may build vehicles with engines supplied by other manufacturers, including, but not limited to, Cummins. In these cases, each engi
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USA22978.bk.book Page 10 Wednesday, July 9, 2008 9:09 AM 10 General Information In the event that damage results from unauthorized adjustments to any emission control system components, as evidenced by settings other than as specified, or broken fastener seals, the cost of repairing such damage WILL NOT BE COVERED under warranty. 3. Repairs by Non-VOLVO Facilities Owners may elect to have maintenance, replacement, or repair of emission control systems performed by any repair facility,
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USA22978.bk.book Page 11 Wednesday, July 9, 2008 9:09 AM General Information 11 7. Customer Assistance Volvo Trucks North America wishes to assure that the California Emission Control Systems Warranty is properly administered. In the event that owners do not receive the warranty service to which they believe they are entitled under the California Emission Control Systems Warranty, they should contact Volvo Trucks North America Warranty Administration, (336) 393-2000. The address and tele
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USA22978.bk.book Page 12 Wednesday, July 9, 2008 9:09 AM 12 General Information CALIFORNIA EMISSION CONTROL SYSTEMS SERVICE RECORD CALIFORNIA EMISSION CONTROL SYSTEMS SERVICE RECORD DATE KM\MILES SERVICE PERFORMED SERVICED BY __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__ __/__/__
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USA22978.bk.book Page 13 Wednesday, July 9, 2008 9:09 AM General Information 13 GASEOUS EMISSION CONTROL SYSTEMS WARRANTY For emission control systems information on engines other than VOLVO, refer to the engine vendor’s publications. Volvo Trucks North America warrants the Emission Control Systems on each new VOLVO diesel engine in a new VOLVO truck to comply with all United States Federal and Canadian emissions regulations applicable at the time of manufacture of the engine, and to be f
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USA22978.bk.book Page 14 Wednesday, July 9, 2008 9:09 AM 14 General Information ENGINE GASEOUS EMISSIONS CONTROL SYSTEM WARRANTY FEDERAL EMISSION REQUIREMENTS The following engine components are covered by the supplemental emissions control system warranty policy as required by the Federal emissions regulations. a. Turbocharger Assembly b. VGT Actuator Control Valve c. Charge Air Cooler d. Unit Injectors e. Engine Wiring Harness f. Electronic Control Module g. EGR Mixer h. EGR Cooler i
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USA22978.bk.book Page 15 Wednesday, July 9, 2008 9:09 AM General Information 15 The emission warranty for the diesel particulate filter covers defects in workmanship only. Normal maintenance, such as cleaning ash from the filter at regular maintenance intervals, is not covered by the emission warranty. In response to customer requests, Volvo Trucks North America may build vehicles with engines supplied by other manufacturers, including, but not limited to, Cummins. In these cases, each en
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USA22978.bk.book Page 16 Wednesday, July 9, 2008 9:09 AM 16 General Information ENGINES OTHER THAN VOLVO For specific information on engines other than VOLVO, refer to the engine vendor’s publications. Noise Emissions Volvo Trucks North America warrants to the first person who purchases this vehicle for purposes other than resale and to each subsequent purchaser, that this vehicle as manufactured by Volvo Trucks North America was designed, built and equipped to conform, at the time it
